Connector Resilient Lock Simplifies Sliding Mechanism

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Solution Overview

Problem

Existing connectors with sliding mechanisms face complexity in locking structures due to the need for separate locking mechanisms for different positions, leading to a cumbersome mold structure and increased risk of interference with external objects.

Innovation Solution

A connector design featuring a resilient lock that allows the operating member to be assembled at a position different from the initial and connection positions, using a combination of rotating and sliding mechanisms, with line-symmetrical locks to restrict displacement between these positions, simplifying the structure and reducing interference risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate locking mechanisms are provided for each position (initial and assembled), then the operating member can be reliably locked at each position, but the structure becomes complicated and the mold structure becomes cumbersome

Engineering Contradiction:
Improvelocking reliabilityVSAvoidlocking structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple locking functions into a single resilient lock mechanism. This single lock can lock the operating member at both the initial position and the assembled position, eliminating the need for separate locking mechanisms for each position. The resilient lock integrates the locking functions that would otherwise require multiple independent mechanisms, thereby simplifying the overall structure while maintaining reliable locking at all positions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The resilient lock is designed as a multi-functional component that performs multiple locking operations. It can lock the operating member at different positions (initial and assembled) and also serves as a spring element to provide the necessary force for locking and unlocking operations. This universal component replaces what would traditionally require multiple specialized locking mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If the operating member is kept at the advanced position to avoid interference with external matter, then interference is reduced, but the operator cannot easily assemble or displace the slider at the connecting operation site

Engineering Contradiction:
Improveinterference with external matterVSAvoidassembly and displacement ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The operating member is pre-assembled at the assembled position, which is different from both the initial and connection positions. This preliminary assembly state allows the member to be prepared in advance with reduced lateral projection (minimizing interference risk) while still enabling easy displacement to the initial position for connection operations. The resilient lock holds this intermediate assembled position, facilitating both transportation and subsequent operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The resilient lock provides a dynamic locking system that allows easy transition between positions. The operating member can be easily displaced from the assembled position to the initial position or connection position by overcoming the resilient lock's holding force, which is designed to be easily surmountable during normal operation. This dynamic characteristic enables flexible positioning while maintaining stability during transportation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design simplifies the locking structure by using a single resilient lock to hold the operating member at both initial and assembled positions, reducing the likelihood of interference and eliminating the need for separate locking mechanisms, thereby enhancing usability and manufacturing efficiency.

Implementation Method 1

a resilient lock configured to lock the operating member at the assembled position to restrict a displacement of the operating member from the assembled position toward the initial position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The operating member is configured to generate a connecting operation of the housings by cam engagement with the mating housing when the slider is displaced from the initial position to the connection position

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentUS10044138B2Connector with linearly movable operating member that is movable optionally in opposite first and second moving directions for connecting the connector to a mating connector
Publication Date: 2018.08.07 SUMITOMO WIRING SYSTEMS LTD
  • US10044138B2 patent drawing
  • US10044138B2 patent drawing
  • US10044138B2 patent drawing

AI summary

An operating member (11) is displaceable to an assembled position, an initial position and a connection position with respect to a housing (10) and proceeds with a connecting operation of the housing and a mating housing (12) by cam engagement with the mating housing (12) when being displaced from the initial position to the connection position. The housing (10) includes resilient locks (25, 26) configured to restrict a displacement of the operating member (11) in a direction opposite to that from the assembled position toward the initial position by resiliently locking the operating member (11) at the assembled position and restrict a displacement of the operating member (11) in a return direction from the initial position to the assembled position by resiliently locking the operating member (11) at the initial position.