Connector Resilient Positioning Members Vibration Attenuation

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Solution Overview

Problem

Existing connectors with ring-shaped resilient portions require excessive material, increasing costs due to the continuous circumference design, which is not efficiently addressing vibration attenuation and material usage.

Innovation Solution

A connector design featuring two spaced-apart resilient positioning members with inward and outward facing ribs that allow for flexible deformation without restriction, positioned between the inner and outer housings to absorb vibrations and maintain relative displacement, reducing material usage and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ring-shaped resilient portion continuous over the entire circumference is used, then vibration attenuation is achieved, but material cost increases

Engineering Contradiction:
Improvevibration attenuationVSAvoidmaterial cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The continuous ring-shaped resilient portion is divided into multiple discrete resilient positioning members (first and second resilient positioning members) spaced apart circumferentially. This segmentation reduces material consumption while maintaining the vibration attenuation function through the distributed resilient elements that independently deform to absorb vibrations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of providing resilient support continuously around the entire circumference, the invention uses a partial arrangement of resilient positioning members at specific locations. This partial action is sufficient to achieve the required vibration attenuation and housing positioning without the excessive material usage of a complete ring.

Inventive Principle:
Principle #16Partial or excessive action

2Reliability

If resilient positioning members with inward and outward facing ribs are used, then vibration suppression is improved, but device complexity increases

Engineering Contradiction:
Improvevibration suppressionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The resilient positioning members integrate multiple functions into a single component: the base plate provides positioning contact, while the inward and outward facing ribs provide vibration attenuation through resilient deformation. This merging of functions into unified resilient positioning members reduces the total number of separate components needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The resilient positioning members utilize flexible rib structures that can deform elastically to absorb vibrations. The thin, flexible nature of the ribs allows them to function as vibration-damping elements while maintaining structural integrity and providing the necessary positioning force.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The connector effectively suppresses vibration and maintains relative displacement between housing components, reducing material costs while ensuring reliable vibration attenuation and preventing sliding abrasion between terminal fittings.

Implementation Method 1

the inward facing rib and the outward facing rib are deformed resiliently when the inner housing and the outer housing are displaced relatively

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9923298B2Connector with circumferentially spaced resilient positioning members extending resiliently between inner and outer housings
Publication Date: 2018.03.20 SUMITOMO WIRING SYSTEMS LTD
  • US9923298B2 patent drawing
  • US9923298B2 patent drawing
  • US9923298B2 patent drawing

AI summary

A connector (F) includes an inner housing (11). Terminal fittings (72) fixed to front end parts of wires (71) are inserted into the inner housing (11) from behind. An outer housing (37) is mounted relatively displaceably with respect to the inner housing (11) and is held out of contact with the terminal fittings (72). Two resilient positioning members (55) are configured to position the inner housing (11) and the outer housing (37) and spaced apart in a circumferential direction.