Connector Retainer Front Wall for Locking Lance Protection

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Solution Overview

Problem

Existing connectors require a separate front member to protect the locking lance, increasing the number of components and complicating the design.

Innovation Solution

A connector design featuring a housing body with a cavity and a retainer portion that rotates to lock the terminal fitting, where the retainer portion includes a restricting portion and a front wall to protect the locking lance, eliminating the need for a separate front holder and simplifying the configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate front member is added to protect the locking lance, then the locking lance is protected, but the number of components increases

Engineering Contradiction:
Improveprotection of locking lanceVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the locking lance protection function with the retainer portion by adding a front wall to the retainer portion. This merges two previously separate functions (locking and protection) into a single component, eliminating the need for a separate front member while maintaining the protection of the locking lance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The retainer portion is designed to perform multiple functions: it retains the terminal fitting through the restricting portion and simultaneously protects the locking lance through the front wall. This multi-functionality reduces the overall component count while maintaining system reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a separate front member is added to protect the locking lance, then the locking lance is protected, but the device size increases

Engineering Contradiction:
Improveprotection of locking lanceVSAvoidconnector size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

By integrating the protection function into the existing retainer portion structure, the patent avoids adding separate protective components that would increase overall device volume. The front wall is incorporated into the retainer portion's existing spatial envelope.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11791583B2Connector with terminal fitting and restricting portion
Publication Date: 2023.10.17 SUMITOMO WIRING SYSTEMS LTD
  • US11791583B2 patent drawing
  • US11791583B2 patent drawing
  • US11791583B2 patent drawing

AI summary

A connector includes a terminal fitting, a housing body, a retainer portion and a hinge portion. The housing body accommodates the terminal fitting. The retainer portion openably and closably rotate with respect to the housing body. The hinge portion is coupled to the retainer portion and the housing body and constitutes a rotation center axis of the retainer portion. The housing body includes a cavity configured to accommodate the terminal fitting inside and a locking lance projecting into the cavity to lock the terminal fitting. The retainer portion includes a restricting portion configured to restrict rearward escape of the terminal fitting by projecting into the cavity when the retainer portion is in a closed state with respect to the housing body, and a front wall arranged in front of the locking lance in the closed state.