Electrical Connector Shielding Integration via Unitary Shell

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Solution Overview

Problem

Existing electrical connector assemblies with board-to-board connectors have odd arrangements of shielding/grounding members, which are either discrete from contacts or shells, lacking a robust and rigid integration.

Innovation Solution

An electrical connector assembly with a metallic shell member that unitarily extends a shielding/grounding member from a one-piece seamless shell surrounding the receptacle housing, mechanically and electrically connecting to locking members during mating, ensuring stable and robust shielding/grounding between two rows of contacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the shielding/grounding member is discrete from the shell or contacts, then the arrangement flexibility is improved, but the structural stability and integration are worsened

Engineering Contradiction:
Improvearrangement flexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The shielding/grounding member is integrated with the shell member to form a unified structure. The shell member includes a body portion and a shielding/grounding member portion that is substantially perpendicular to the body portion, creating a robust T-shaped configuration that merges shielding and grounding functions into a single stable component.

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If the shielding/grounding member extends unitarily from the shell member, then the structural integration is improved, but the manufacturing complexity is worsened

Engineering Contradiction:
Improvestructural integrationVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The shell member is designed with distinct functional portions: a body portion for structural support and a shielding/grounding member portion for electromagnetic shielding and grounding. This segmentation allows each portion to be optimized for its specific function while maintaining overall integration, potentially simplifying manufacturing by allowing separate fabrication and assembly of these portions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shell member serves multiple functions: providing structural support through its body portion, electromagnetic shielding through the shielding/grounding member portion, and mechanical connection through the locking engagement. This multi-functionality reduces the need for separate components, simplifying the overall assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the shielding/grounding member is isolated from contacts, then the electrical isolation is improved, but the grounding effectiveness is worsened

Engineering Contradiction:
Improveelectrical isolationVSAvoidgrounding effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The shell member acts as an intermediary between the shielding/grounding member and the locking members/grounding contacts. The shielding/grounding member portion extends toward the center island and engages with locking members during mating, providing effective grounding while maintaining electrical isolation from signal contacts through the insulative properties of the shell body.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11075475B2Electrical connector assembly
Publication Date: 2021.07.27 FOXCONN (KUNSHAN) COMPUTER CONNECTOR CO LTD
  • US11075475B2 patent drawing
  • US11075475B2 patent drawing
  • US11075475B2 patent drawing

AI summary

A receptacle connector includes an insulative receptacle housing, two rows of receptacle contacts retained to the receptacle housing, a one-piece metallic shell member retained to the receptacle housing and having a circumferential structure continuously surrounding the receptacle housing wherein a shielding/grounding member unitarily extends from the shell member and into an center island of the receptacle housing to separate the two rows of contacts in the transverse direction. A plug connector includes an insulative plug housing, two rows of plug contacts, and a pair of grounding blocks at two ends. During mating, two opposite ends of the shielding/grounding member mechanically and electrically connect to the pair of metallic grounding blocks or locking members, respectively.