Connector Shielded PCB Assembly for EMI Isolation and Arcing Protection

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Solution Overview

Problem

Existing electronic system assemblies face challenges in isolating sensitive electronics from electromagnetic interference (EMI) emitted by nearby components.

Innovation Solution

The electronic system assembly incorporates a first and second circuit board with a connector shield having sidewalls defining a cavity, which electrically couples the electronic components and reduces EMI coupling through the use of gaskets and electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If electronic components are placed in close proximity to improve integration, then device compactness is improved, but electromagnetic interference between components increases

Engineering Contradiction:
Improvedevice compactnessVSAvoidelectromagnetic interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The device is segmented into multiple isolated cavities within a single housing, with each cavity containing specific electronic components. The connector shield divides the internal space into distinct regions (first cavity for RF components, second cavity for power converter components), preventing electromagnetic interference while maintaining compact integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A connector shield acts as an intermediary structure between different electronic components. This shield with conductive gaskets serves as a mediator that allows electrical connection while blocking electromagnetic interference, enabling close proximity placement without interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If connector shields with gaskets are used to reduce EMI, then electromagnetic interference protection is improved, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic interference protectionVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The connector shield integrates multiple functions into a single component: it provides structural support for mounting circuit boards, creates cavity divisions for EMI isolation, incorporates conductive gaskets for both electrical connection and sealing, and attaches to the housing as a unified assembly. This merging reduces the number of separate parts needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector shield serves multiple purposes simultaneously: it acts as a partition wall for EMI isolation, provides mounting surfaces for circuit boards, incorporates electrical connections through integrated gaskets, and seals the cavities. This multi-functionality reduces overall device complexity despite enhanced EMI protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces electromagnetic interference between circuits operating at different power levels, thereby protecting sensitive electronics from EMI.

Implementation Method 1

a first connector shield having first sidewalls defining a first cavity, the first sidewalls having a first end abutting a first surface of the first circuit board and a second end abutting a second surface of the second circuit board

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

the first gasket and the second gasket include an elastically deformable material and an electrically conductive material

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20250030202A1Electronic system assembly for electromagnetic interference reduction and electrical arcing protection
Publication Date: 2025.01.23 EPIRUS INC
  • US20250030202A1 patent drawing
  • US20250030202A1 patent drawing
  • US20250030202A1 patent drawing

AI summary

Implementations of the present disclosure include an electronic system assembly including a first circuit board including a first set of electronic components. The electronic system assembly includes a first housing containing the first circuit board and a second circuit board including a second set of electronic components. The electronic system assembly further includes a first connector shield having first sidewalls defining a first cavity, the first sidewalls having a first end abutting a first surface of the first circuit board and a second end abutting a second surface of the second circuit board. A first electrical connection extends through the first cavity and electrically coupling the first set of electronic components with the second set of electronic components.