Electrical Connector Shielding Cavity for EMI and Signal Integrity

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Solution Overview

Problem

Existing connector assemblies lack sufficient shielding effectiveness to meet increasing electromagnetic interference and signal integrity requirements.

Innovation Solution

The first electrical connector features a metal shielding sleeve with a shielding cavity enclosed by multiple side walls, and the connector assembly includes a second electrical connector with a metal shield surrounding member that inserts into this cavity, enhancing shielding when mated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional shielding structures with separate metal shields and ground terminals are used, then the connector can provide basic electromagnetic shielding, but the shielding effectiveness is insufficient to meet increasing signal integrity requirements

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidsignal integrity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent implements a nested shielding structure where the metal shielding sleeve is positioned inside the insulating frame, which itself is housed within the connector housing. The signal terminal penetrates through multiple layers (housing, insulating frame, shielding sleeve) to establish electrical contact, creating concentric shielding layers that progressively block electromagnetic interference while maintaining signal integrity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent applies different material properties and shielding characteristics to different regions of the connector. The metal shielding sleeve provides localized electromagnetic shielding around the signal terminal, while the insulating frame provides structural support and additional isolation. Each component is optimized for its specific function to achieve overall superior shielding effectiveness

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If multiple separate shielding components (metal shields, ground terminals, shielding sleeves) are used, then the connector can provide distributed shielding coverage, but the device complexity increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidshielding structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines multiple shielding functions into an integrated structure. The metal shielding sleeve serves both as a structural component and as the primary electromagnetic shielding element. The insulating frame integrates structural support with additional shielding functionality. This merging reduces the number of separate components while maintaining comprehensive shielding coverage

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector components are designed to serve multiple functions simultaneously. The metal shielding sleeve provides both mechanical support and electromagnetic shielding. The insulating frame provides structural integrity, electrical isolation, and additional shielding. This multi-functionality reduces overall device complexity by eliminating dedicated components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250392081A1First electrical connector and connector assembly with improved shielding effect
Publication Date: 2025.12.25 DONGGUAN LUXSHARE TECH CO LTD
  • US20250392081A1 patent drawing
  • US20250392081A1 patent drawing
  • US20250392081A1 patent drawing

AI summary

A first electrical connector includes a first housing and a first mating module. The first mating module includes a number of first cable modules and a first fixing block. Each first cable module includes a first terminal module, a first cable and a metal shielding sleeve. The first terminal module includes a first conductive terminal, and the first conductive terminal includes a first contact portion. The metal shielding sleeve includes a first side wall, a second side wall, a third side wall, a fourth side wall and a shielding cavity. The first contact portion at least partially protrudes into the shielding cavity, thereby improving the shielding effect. A connector assembly having the first electrical connector is also disclosed.