Connector Shielding Sleeve Extension for Manual Disassembly

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Solution Overview

Problem

The existing cylindrical electrical connectors with conductive shielding sleeves are difficult to disassemble manually due to the shielding sleeve being housed within the metal housing, making it hard to remove, and this difficulty leads to deformation and deterioration of the sealing sleeve.

Innovation Solution

The conductive shielding sleeve is designed to extend partially outside the housing when fully mounted, allowing for easy manual removal, and a configuration with a lip and groove facilitates proper positioning of the sealing sleeve and clamping ring for improved sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the conductive shielding sleeve is housed within the metal housing, then the electromagnetic shielding is provided and the structure is compact, but the disassembly becomes difficult and manual removal is impossible

Engineering Contradiction:
Improveelectromagnetic shieldingVSAvoiddisassembly
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The conductive shielding sleeve is extracted partially from the metal housing by extending its outer end beyond the housing exterior. This allows users to manually grasp and remove the shielding sleeve for disassembly, while maintaining electromagnetic shielding when installed. The shielding function is preserved during operation, but accessibility is improved for maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Volume of stationary object

If the conductive shielding sleeve is housed within the metal housing, then the structure is compact, but the sealing sleeve cannot be properly positioned and deteriorates

Engineering Contradiction:
Improveconnector structureVSAvoidsealing sleeve positioning
Core Design Contradiction:
Volume of stationary objectVSManufacturing precision

Solution Approach 1:

The conductive shielding sleeve is preliminarily positioned with its outer end extending beyond the housing exterior, creating a predetermined accessible location. This preliminary positioning enables the sealing sleeve to be properly located adjacent to the shielding sleeve during assembly, preventing deterioration and ensuring proper sealing function.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10461476B2Connector
Publication Date: 2019.10.29 TYCO ELECTRONICS (SHANGHAI) CO LTD
  • US10461476B2 patent drawing
  • US10461476B2 patent drawing
  • US10461476B2 patent drawing

AI summary

A connector comprises a housing, a connector body disposed in the housing, a conductive terminal disposed in the connector body, and a conductive shielding sleeve. The conductive shielding sleeve is disposed in the housing such that at least a part of an outer end of the conductive shielding sleeve extends to an exterior of the housing when the conductive shielding sleeve is fully mounted in the housing.