Quick Connector Spacer Geometry for O-Ring Retention
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Solution Overview
Problem
Existing quick connector spacer designs cause mispositioning and dislodging of o-rings during spigot insertion, leading to improper sealing and potential fluid leakage, especially in automotive and other fluid line applications.
Innovation Solution
A spacer with angled surfaces is designed to maintain the o-ring's intended position by altering the contact point and force component upon spigot insertion, preventing unwanted mispositioning and dislodging through its unique geometric configuration, including radially-inboard, axially-outboard, and angled surfaces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional spacer design is used, then the structure is simple, but the o-ring becomes mispositioned and dislodged during spigot insertion
Solution Approach 1:
The spacer incorporates angled surfaces (first and second angled surfaces) that are asymmetric relative to the axial centerline, creating non-uniform contact points with the o-ring. This asymmetric geometry ensures the o-ring is urged toward the inside surface at specific locations, preventing mispositioning and dislodging during spigot insertion while maintaining manufacturing feasibility.
Solution Approach 2:
The spacer design transitions from a conventional cylindrical or rectangular cross-section to a more complex three-dimensional form with angled surfaces that slope relative to the axial centerline. This dimensional change creates targeted force components that push the o-ring radially outward toward the inside surface, adding functional capability without excessive complexity.
2Reliability
If the spacer urges the o-ring strongly toward the inside surface, then sealing is improved, but the o-ring may become mispositioned during insertion
Solution Approach 1:
The angled surfaces are positioned and angled specifically to create localized urging forces on the o-ring at critical locations. The first and second angled surfaces apply force at different axial positions, ensuring the o-ring is pushed toward the inside surface at the sealing interface while maintaining proper axial positioning, thus achieving both sealing effectiveness and position accuracy.
Solution Approach 2:
The spacer is designed to pre-position and pre-compress the o-ring against the inside surface before spigot insertion is complete. This preliminary action ensures the o-ring is already in the correct position and engaged with the sealing surface, preventing mispositioning during insertion and ensuring immediate sealing effectiveness.
Data Source
AI summary
A connector seal pack spacer and assembly are employed for use in a fluid line quick connector in an automotive application, for instance. The spacer is located beside an o-ring in installation in the fluid line quick connector. The spacer is designed and constructed with an angled surface that, upon insertion of a spigot in the fluid line quick connector, works to maintain an intended position of the o-ring in the fluid line quick connector. Unwanted mispositioning and dislodging of the o-ring is hence minimized and, in some cases, altogether precluded.


