Separable Connector Temperature Sensing for Remote HV Diagnostics

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Solution Overview

Problem

Existing methods for temperature diagnostics of separable insulated connectors in medium-high voltage electrical systems pose safety risks to utility personnel due to the need for physical proximity and direct measurement, which is dangerous at high voltages and currents.

Innovation Solution

A temperature sensor assembly that can be retrofitted to separable insulated connectors, using Bluetooth Low Energy signals for remote temperature monitoring, enabling safe and efficient data transmission without altering the connector's functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If physical proximity and direct measurement methods are used for temperature diagnostics, then measurement precision is improved, but safety of utility personnel deteriorates due to high voltage and current exposure risks

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidsafety risks to utility personnel
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary temperature sensor assembly that couples to the separable insulated connector through a test point. This intermediary device allows temperature measurement without requiring utility personnel to be in direct physical proximity to the high voltage equipment, thereby maintaining measurement precision while eliminating safety risks associated with direct contact methods

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical/direct contact measurement methods with wireless communication technology. The temperature sensor assembly communicates temperature data wirelessly to remote devices, substituting the need for physical proximity and direct mechanical measurement, thus resolving the contradiction between measurement accuracy and personnel safety

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If remote temperature monitoring is implemented, then safety of utility personnel is improved, but device complexity increases due to addition of communication circuitry and sensor assembly

Engineering Contradiction:
Improvesafety risks to utility personnelVSAvoidcomplexity of temperature monitoring system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the temperature monitoring function into a separate, modular sensor assembly that can be independently attached to the separable insulated connector. This segmentation allows the monitoring system to be added without redesigning the entire electrical equipment, thus managing complexity while achieving remote safety monitoring

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature sensor assembly is designed to couple with existing test points on separable insulated connectors, making it a universal solution that can be applied to various electrical equipment without requiring equipment-specific customization. This universality reduces overall system complexity while enabling widespread safety monitoring

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Extent of automation

If temperature sensor assembly is retrofitted to separable insulated connector, then remote diagnostics capability is improved, but manufacturing precision requirements increase for the coupling mechanism

Engineering Contradiction:
Improveremote temperature diagnostics capabilityVSAvoidprecision of test point coupling
Core Design Contradiction:
Extent of automationVSManufacturing precision

Solution Approach 1:

The patent utilizes the existing electrical parameters and physical interfaces (test points) already present on separable insulated connectors. By changing the approach from direct measurement to sensor coupling at these existing interfaces, the patent achieves remote diagnostics without requiring high-precision manufacturing modifications to the original equipment

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4653830A1Remote temperature diagnostics for medium-high voltage equipment in an electrical system
Publication Date: 2025.11.26 ABB (SCHWEIZ) AG
  • EP4653830A1 patent drawingFigure 1A
  • EP4653830A1 patent drawingFigure 1B
  • EP4653830A1 patent drawingFigure 1C

AI summary

A temperature sensor assembly for remotely diagnosing a temperature of a separable insulated connector in a medium-high voltage electrical distribution system is provided. The temperature sensor assembly includes a temperature sensor configured to couple with a test point of a separable insulated connector in an electrical distribution system and configured to detect a temperature of the separable insulated connector. The temperature sensor assembly further includes a communication circuitry electrically coupled with the temperature sensor and configured to transmit the detected temperature to a remote device.