Connector Converter Wire Embedding for Stable PCB Connection

The wire connection structure is segmented into multiple components: the wire body, the metal plate, and the connecting terminal. This segmentation allows each component to perform its specific function optimally - the metal plate provides a large embedding area for mechanical stability, while the connecting terminal ensures reliable electrical connection to the circuit board, resolving the contradiction between simple manufacturing and reliable connection.

The solution employs composite material structure by combining the metal plate (providing mechanical strength and embedding capability) with the connecting terminal (providing electrical conductivity and board mounting). This composite approach creates a connection system that simultaneously achieves both mechanical stability and electrical reliability, overcoming the limitations of single-material spot welding.

The connection approach transitions from two-dimensional spot welding (small area contact) to three-dimensional embedding connection (large volume engagement). The metal plate is embedded within the wire cross-section, creating a multi-dimensional mechanical interlock that dramatically increases connection strength while maintaining manufacturing feasibility through standardized embedding processes.

The metal plate and connecting terminal are merged into an integrated assembly that combines mechanical embedding function with electrical connection function. This merging eliminates the need for separate welding operations while providing both strong mechanical attachment and reliable electrical conductivity, simultaneously addressing manufacturing simplicity and connection strength requirements.