Connector Zigzag Contact Shielding Crosstalk

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Solution Overview

Problem

Multi-plug connectors face challenges in minimizing crosstalk between contact element pairs, leading to signal disruption during radio frequency signal transmission, while existing designs with comprehensive shielding increase production costs.

Innovation Solution

The connector features a zigzag arrangement of contact element pairs with a simple shielding element placed between rows, maximizing distance between pairs and using a single, geometrically simple shielding element to reduce crosstalk effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If comprehensive shielding is integrated into the housing surrounding each contact element pair, then crosstalk between contact elements is reduced, but production costs increase

Engineering Contradiction:
ImprovecrosstalkVSAvoidproduction cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The shielding is segmented into individual shielding elements (34) that are placed only between specific contact element pairs, rather than providing continuous comprehensive shielding around each pair. This selective segmentation reduces the total amount of shielding material and assembly complexity while maintaining effective crosstalk reduction where most needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Shielding is applied locally only between adjacent contact element pairs in rows, rather than uniformly around all contact elements. The shielding elements (34) are positioned specifically in the gaps between contact pairs where crosstalk occurs, providing targeted protection without the cost and complexity of complete surrounding shielding for each contact element.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If contact element pairs are arranged closer together to maximize space utilization, then installation space is reduced, but crosstalk between pairs increases

Engineering Contradiction:
Improveinstallation spaceVSAvoidcrosstalk
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

Shielding elements (34) are introduced as intermediary components between contact element pairs, allowing the pairs to be positioned closer together while maintaining electrical isolation. These shielding elements act as mediators that enable compact arrangement without direct electromagnetic interference between adjacent contact pairs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shielding elements extend in the plugging direction (perpendicular to the contact pair arrangement plane), creating a three-dimensional shielding structure. This vertical dimension provides effective electromagnetic isolation while allowing horizontal spacing between contact pairs to be minimized for compact installation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains low crosstalk and cost-effectiveness by allowing for a compact, efficient design that supports reliable HF signal transmission without the need for extensive shielding, suitable for connecting multiple cables to a printed circuit board.

Implementation Method 1

a shielding element (34) being arranged between the two contact element pairs of the row on the one hand and the further contact element pair on the other hand

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentEP2883285B1Connector
Publication Date: 2019.04.17 ROSENBERGER HOCHFREQUENZTECHNIK GMBH & CO KG
  • EP2883285B1 patent drawingFigure 1~2
  • EP2883285B1 patent drawingFigure 3~4
  • EP2883285B1 patent drawingFigure 5~6

AI summary

A connector having a housing and a plurality of contact element pairs fixed inside the housing, wherein at least two contact element pairs are arranged adjacent to each other in one row and at least one contact element pair is spaced from the row at identical spacings from the at least two contact element pairs in the row, and wherein a shielding element is arranged between the contact element pairs of the row and the further contact element pair.