Vehicle Console Door Spring-Loaded Centering Mechanism
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Solution Overview
Problem
Existing vehicle interior storage compartments with large doors often experience side-to-side movement and uneven feel due to lack of proper guidance, leading to a less-than-smooth operation.
Innovation Solution
A console design featuring a door with a spring-loaded mechanism, including first and second arms and a gear system, which centers the door between base walls and guides its movement using tracks, along with a latch and damper to control smooth opening and closing without external actuation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If a guide is provided for door travel to prevent side to side movement, then door stability is improved, but device complexity increases
Solution Approach 1:
The patent introduces guide arms as intermediary elements that mediate between the door and the guide tracks. These guide arms transmit and control the door's movement, ensuring it follows the intended path while preventing side-to-side motion. The guide arms act as a buffer and transmission mechanism, resolving the contradiction by providing stability through an intermediate component rather than direct constraint.
Solution Approach 2:
The centering mechanism automatically centers the door between the guide tracks during movement, eliminating the need for complex external alignment systems. The mechanism uses the door's own weight and the guide track geometry to self-correct positioning, providing stability without adding significant complexity. The spring-loaded guide arms also self-adjust to maintain proper door alignment throughout the travel range.
2Manufacturing precision
If a spring-loaded mechanism with gear and arms is used to center the door, then door positioning precision is improved, but device complexity increases
Solution Approach 1:
The spring-loaded mechanism creates a balanced force system that naturally centers the door between the guide tracks. The springs are positioned and tensioned to provide equal opposing forces that push the guide arms toward the center position, creating an equipotential state where the door is automatically centered without requiring complex active control systems. This mechanical balance achieves positioning precision through force equilibrium.
Solution Approach 2:
The patent replaces complex electronic positioning systems with a purely mechanical spring-loaded centering mechanism. The gear and arm assembly translates rotational motion from the springs into linear positioning forces, achieving precise door centering through mechanical advantage and geometric relationships rather than electronic sensors and actuators. This substitution reduces overall system complexity while maintaining positioning precision.
3Ease of operation
If tracks are provided to guide arm movement, then door motion smoothness is improved, but device complexity increases
Solution Approach 1:
The guide system is segmented into multiple components: guide tracks fixed to the housing, guide arms attached to the door, and spring-loaded positioning mechanisms. Each segment performs a specific function - the tracks provide the constraint path, the arms transmit motion, and the springs provide centering force. This segmentation allows each component to be optimized independently while working together to achieve smooth door motion without excessive complexity.
Solution Approach 2:
The patent optimizes the geometric parameters of the guide tracks and arms to achieve smooth motion. The track profiles, arm lengths, and spring tensions are carefully selected to ensure the door moves evenly along its path without binding or binding points. By adjusting these parameters, the system achieves smooth operation with a relatively simple track-and-arm mechanism rather than requiring complex active control.
4Ease of operation
If a mechanism is provided to automatically move the door from open to closed position, then ease of operation is improved, but device complexity increases
Solution Approach 1:
The spring-loaded mechanism is pre-loaded during assembly to store potential energy that automatically drives the door from the open to the closed position. When the door is opened, the springs are compressed or twisted, storing energy that is then released to push the door shut. This preliminary action eliminates the need for active actuators, motors, or control systems, achieving automatic door closure with a simple mechanical spring system.
Solution Approach 2:
The door mechanism operates in periodic cycles: the door is opened manually, the springs are loaded with potential energy, and then the stored energy automatically drives the door closed. This periodic operation pattern allows the use of passive spring elements rather than continuous active control systems. The rhythmic opening and closing motion is achieved through the natural energy storage and release cycles of the spring mechanism, simplifying the overall system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures a smooth, straight motion of the door with even feel, preventing rotation and side movement, and allows automatic movement from open to closed positions without manual latching or locking, enhancing user experience.
Implementation Method 1
The door comprises a spring, a first arm and a second arm; the spring may force the first arm and the second arm against the base to prevent rotation of the door relative to the base and center the door between walls of the base
Implementation Method 2
The first arm may be configured to slide along the first track and the second arm may be configured to slide along the second track to guide movement of the door relative to the base
Implementation Method 3
The spring may be configured to provide torque to the shaft to rotate the at least one gear along the at least one rack to move the door relative to the base
Implementation Method 4
The mechanism comprises at least one gear and the base may comprise at least one rack; the at least one gear may be configured to rotate along the at least one rack to move the door relative to the base
Implementation Method 5
The console may comprise a damper configured to resist movement of the door from the open position to the closed position
Data Source
Figure 1A~1B
Figure 2A~2B
Figure 3~4
AI summary
A storage compartment for a vehicle interior is disclosed. The present invention relates to a console for a vehicle interior. The console may comprise a base comprising an opening; and a door configured to cover the opening of the base and to (a) move from an open position to a closed position and (b) move from the closed position to the open position. The door may be configured to prevent rotation of the door relative to the base. The storage compartment for a vehicle interior may comprise one or more of the inventive concepts and features shown and described in the FIGURES and specification.