Vehicle Console Door Spring-Loaded Centering Mechanism

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Solution Overview

Problem

Existing vehicle interior storage compartments with large doors often experience side-to-side movement and uneven feel due to lack of proper guidance, leading to a less-than-smooth operation.

Innovation Solution

A console design featuring a door with a spring-loaded mechanism, including first and second arms and a gear system, which centers the door between base walls and guides its movement using tracks, along with a latch and damper to control smooth opening and closing without external actuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a guide is provided for door travel to prevent side to side movement, then door stability is improved, but device complexity increases

Engineering Contradiction:
Improvedoor stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent introduces guide arms as intermediary elements that mediate between the door and the guide tracks. These guide arms transmit and control the door's movement, ensuring it follows the intended path while preventing side-to-side motion. The guide arms act as a buffer and transmission mechanism, resolving the contradiction by providing stability through an intermediate component rather than direct constraint.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The centering mechanism automatically centers the door between the guide tracks during movement, eliminating the need for complex external alignment systems. The mechanism uses the door's own weight and the guide track geometry to self-correct positioning, providing stability without adding significant complexity. The spring-loaded guide arms also self-adjust to maintain proper door alignment throughout the travel range.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If a spring-loaded mechanism with gear and arms is used to center the door, then door positioning precision is improved, but device complexity increases

Engineering Contradiction:
Improvedoor positioning precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The spring-loaded mechanism creates a balanced force system that naturally centers the door between the guide tracks. The springs are positioned and tensioned to provide equal opposing forces that push the guide arms toward the center position, creating an equipotential state where the door is automatically centered without requiring complex active control systems. This mechanical balance achieves positioning precision through force equilibrium.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent replaces complex electronic positioning systems with a purely mechanical spring-loaded centering mechanism. The gear and arm assembly translates rotational motion from the springs into linear positioning forces, achieving precise door centering through mechanical advantage and geometric relationships rather than electronic sensors and actuators. This substitution reduces overall system complexity while maintaining positioning precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If tracks are provided to guide arm movement, then door motion smoothness is improved, but device complexity increases

Engineering Contradiction:
Improvedoor motion smoothnessVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The guide system is segmented into multiple components: guide tracks fixed to the housing, guide arms attached to the door, and spring-loaded positioning mechanisms. Each segment performs a specific function - the tracks provide the constraint path, the arms transmit motion, and the springs provide centering force. This segmentation allows each component to be optimized independently while working together to achieve smooth door motion without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the geometric parameters of the guide tracks and arms to achieve smooth motion. The track profiles, arm lengths, and spring tensions are carefully selected to ensure the door moves evenly along its path without binding or binding points. By adjusting these parameters, the system achieves smooth operation with a relatively simple track-and-arm mechanism rather than requiring complex active control.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If a mechanism is provided to automatically move the door from open to closed position, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spring-loaded mechanism is pre-loaded during assembly to store potential energy that automatically drives the door from the open to the closed position. When the door is opened, the springs are compressed or twisted, storing energy that is then released to push the door shut. This preliminary action eliminates the need for active actuators, motors, or control systems, achieving automatic door closure with a simple mechanical spring system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The door mechanism operates in periodic cycles: the door is opened manually, the springs are loaded with potential energy, and then the stored energy automatically drives the door closed. This periodic operation pattern allows the use of passive spring elements rather than continuous active control systems. The rhythmic opening and closing motion is achieved through the natural energy storage and release cycles of the spring mechanism, simplifying the overall system.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures a smooth, straight motion of the door with even feel, preventing rotation and side movement, and allows automatic movement from open to closed positions without manual latching or locking, enhancing user experience.

Implementation Method 1

The door comprises a spring, a first arm and a second arm; the spring may force the first arm and the second arm against the base to prevent rotation of the door relative to the base and center the door between walls of the base

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

The first arm may be configured to slide along the first track and the second arm may be configured to slide along the second track to guide movement of the door relative to the base

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

The spring may be configured to provide torque to the shaft to rotate the at least one gear along the at least one rack to move the door relative to the base

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 4

The mechanism comprises at least one gear and the base may comprise at least one rack; the at least one gear may be configured to rotate along the at least one rack to move the door relative to the base

Methodology Applied
Scientific EffectRack and pinion: Rack and Pinion

Implementation Method 5

The console may comprise a damper configured to resist movement of the door from the open position to the closed position

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentEP3439922B1Storage compartment for vehicle interior
Publication Date: 2020.08.05 SHANGHAI YANFENG JINQIAO AUTOMOTIVE TRIM SYSTEMS CO LTD
  • EP3439922B1 patent drawingFigure 1A~1B
  • EP3439922B1 patent drawingFigure 2A~2B
  • EP3439922B1 patent drawingFigure 3~4

AI summary

A storage compartment for a vehicle interior is disclosed. The present invention relates to a console for a vehicle interior. The console may comprise a base comprising an opening; and a door configured to cover the opening of the base and to (a) move from an open position to a closed position and (b) move from the closed position to the open position. The door may be configured to prevent rotation of the door relative to the base. The storage compartment for a vehicle interior may comprise one or more of the inventive concepts and features shown and described in the FIGURES and specification.