Console-Integrated Vehicle Vacuum Module for Space-Saving Installation

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Solution Overview

Problem

Existing vehicle vacuum cleaning systems occupy excessive space, are inconveniently located, and require extensive modifications, increasing installation costs and complexity.

Innovation Solution

A compact vacuum module integrated into a vehicle console with a debris container, motor, and filter assembly, secured by a mounting flange, allowing for easy installation and operation without significant vehicle modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a vehicle vacuum cleaning system is installed within the vehicle, then convenience of operation is improved, but the amount of interior space occupied increases

Engineering Contradiction:
Improveconvenience of operationVSAvoidamount of interior space occupied
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The vacuum module is nested within the console's storage cavity. The housing is received within the storage cavity and secured by a mounting flange, allowing the vacuum system to occupy unused interior space without adding to the vehicle's exterior dimensions or compromising passenger space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The vacuum system utilizes the vertical dimension of the console storage cavity rather than horizontal space. By positioning the vacuum module within the console's depth and height, the design accommodates the vacuum system without encroaching on footwell or seating space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a vehicle vacuum cleaning system is installed within the vehicle, then convenience of operation is improved, but device complexity increases

Engineering Contradiction:
Improveconvenience of operationVSAvoidvehicle modifications required
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The vacuum system is segmented into modular components: a housing with motor and airflow path, a separately removable debris container with filter assembly, and a mounting flange for installation. This modularity simplifies installation and maintenance while reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The debris container and filter assembly are extracted as separate removable components from the main housing. The filter assembly is removably connected to the debris container base, allowing easy access for cleaning and maintenance without disassembling the entire vacuum system.

Inventive Principle:
Principle #2Taking out (Extraction)

3Volume of moving object

If a vehicle vacuum cleaning system is installed within the vehicle, then space occupancy is reduced, but ease of installation deteriorates

Engineering Contradiction:
Improveamount of interior space occupiedVSAvoidease of installation
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The mounting flange is pre-integrated into the housing design with alignment features that engage with the console's mounting surface. This preliminary design of the mounting interface enables straightforward installation without requiring complex vehicle modifications or specialized installation procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates convenient operation and reduces space occupancy within vehicles, enabling easy installation and removal with minimal modifications, enhancing user experience and reducing installation complexity.

Implementation Method 1

a motor connected to the housing and operable to generate air flow through the debris container from the inlet to the outlet

Methodology Applied
Scientific EffectAir flow generation:

Implementation Method 2

The debris container includes a filter assembly removably connected to a base of the debris container

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS20180304865A1Vehicle vacuum module and methods of installing same
Publication Date: 2018.10.25 EMERSON ELECTRIC CO
  • US20180304865A1 patent drawing
  • US20180304865A1 patent drawing
  • US20180304865A1 patent drawing

AI summary

A vacuum module for installation in a console located in a passenger compartment of a vehicle includes a housing defining a receptacle, a debris container received within the receptacle and removably connected to the housing by a latch, and a motor connected to the housing and operable to generate air flow through the debris container from an inlet of the vacuum module to an outlet of the vacuum module. The housing includes a mounting flange that engages a mounting surface of the console to secure the vacuum module within a storage cavity of the console. The debris container includes a filter assembly removably connected to a base of the debris container. The vacuum module defines a single unit that is removable from the console.