Consolidating Agent Placement for Subterranean Particulate Migration

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Solution Overview

Problem

Existing methods for consolidating unconsolidated subterranean formations over long intervals are time-consuming and complex, particularly due to the need for multiple fluid stages and accurate fluid management, which complicates the placement of consolidating agents and can lead to wellbore stability issues and fluid loss problems.

Innovation Solution

A method involving a flow distribution system with annular barriers that compromises the filter cake integrity, allowing a single-stage placement of a consolidating agent system to reduce particulate migration and stress-activated reactivity, using a consolidating agent system that can be uniformly applied over long intervals, potentially eliminating the need for gravel pack treatments and simplifying the installation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple fluid stages are used for consolidating agent placement, then consolidation effectiveness is improved, but operation complexity and time consumption increase

Engineering Contradiction:
Improveconsolidation effectivenessVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The consolidating agent system is divided into multiple fluid stages (first consolidating agent, second consolidating agent) that are placed sequentially through the same wellbore infrastructure. This segmentation allows effective consolidation treatment while using a single placement operation rather than multiple complex operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow distribution system is designed to handle multiple fluid stages through a single placement operation. The system universally manages both the first consolidating agent and second consolidating agent, as well as spacer fluid, through the same wellbore infrastructure, reducing operational complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If accurate fluid management is implemented, then consolidation precision is improved, but operation complexity increases

Engineering Contradiction:
Improveconsolidation precisionVSAvoidoperation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The flow distribution system automatically distributes the consolidating agents and spacer fluid through the wellbore infrastructure without requiring complex external fluid management. The system self-regulates the placement process, achieving precise consolidation while simplifying operations.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If filter cake integrity is compromised, then consolidating agent placement is improved, but wellbore stability may deteriorate

Engineering Contradiction:
Improveconsolidating agent placementVSAvoidwellbore stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The filter cake is compromised in advance before consolidating agent placement to ensure proper agent distribution. This preliminary action prepares the wellbore for effective consolidation while the subsequent placement of consolidating agents reinforces wellbore stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The potential harm of compromising filter cake integrity (reducing wellbore stability) is converted into a benefit by enabling effective consolidating agent placement. The consolidating agents then strengthen the formation, ultimately improving wellbore stability despite the initial filter cake compromise.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Productivity

If single-stage placement is used, then operation time is reduced, but uniformity of consolidating agent distribution may worsen

Engineering Contradiction:
Improveoperation speedVSAvoiddistribution uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The consolidating agent treatment is segmented into multiple fluid stages placed sequentially through the same infrastructure. This allows uniform distribution across the treatment interval while maintaining a single efficient placement operation, achieving both speed and uniformity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8727001B2Methods and compositions relating to minimizing particulate migration over long intervals
Publication Date: 2014.05.20 HALLIBURTON ENERGY SERVICES INC
  • US8727001B2 patent drawing
  • US8727001B2 patent drawing
  • US8727001B2 patent drawing

AI summary

Methods are included that are useful in treating subterranean formations and, more particularly, to minimizing particulate migration over long intervals in subterranean well bores that may be horizontal, vertical, deviated, or otherwise nonlinear. In one embodiment, a method is presented comprising: providing a well bore comprising an open hole section of about 30 feet or more that comprises an open hole section with a filter cake neighboring at least a portion of a reservoir; allowing the integrity of at least a portion of the filter cake to become compromised; and treating at least a portion of the open hole section with a consolidating agent system in a single stage operation so as to at least partially reduce particulate migration in the open hole section.