Constant-Current Output Control Circuit for Flyback Power Supplies

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Solution Overview

Problem

Flyback AC/DC switching mode power supplies face challenges in maintaining constant current output due to variations in output voltage, which affect the switching frequency and circuit stability.

Innovation Solution

A constant-current output control circuit is designed with a control module, a first resistor, and an error amplifier, where the non-inverting input of the error amplifier is connected to a reference voltage, and the inverting input is connected to an adjustable control voltage. This setup adjusts the switching frequency based on the detection signal, ensuring a constant average output current by linking the adjustable control voltage to the high electrical level time of the detection signal, thereby stabilizing the switching cycle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the duty cycle of conduction time of the output rectifier diode is adjusted to achieve constant-current output, then the output current can be controlled, but the output voltage and reference voltage change in different cycles causing the output current to be not constant

Engineering Contradiction:
Improveconstant-current output precisionVSAvoidoutput current stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent introduces a feedback mechanism where the output voltage is detected and fed back to adjust the duty cycle dynamically. The control module monitors the output voltage changes and automatically adjusts the conduction time of the output rectifier diode to compensate for voltage variations, ensuring the output current remains constant despite changes in output voltage across different switching cycles.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the duty cycle dynamic rather than fixed. The control module continuously adjusts the conduction time based on real-time output voltage conditions. When output voltage changes, the duty cycle is dynamically modified to maintain constant current, transforming the static duty cycle approach into a dynamic adaptation mechanism that responds to voltage variations.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the switching frequency is adjusted to control output current, then the output current can be modified, but the circuit stability deteriorates due to voltage variations affecting switching frequency

Engineering Contradiction:
Improveoutput current adjustabilityVSAvoidcircuit stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs feedback control where the output voltage is continuously monitored and used to adjust the switching frequency through the control module. This feedback mechanism ensures that frequency adjustments are made in response to actual voltage conditions, maintaining circuit stability while achieving the desired output current control and adaptability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control module automatically adjusts the switching frequency based on detected voltage conditions without external intervention. The system self-regulates by using its own output voltage feedback to control its switching characteristics, achieving both adaptability and stability through autonomous operation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11476767B2Constant-current output control circuit and its design method
Publication Date: 2022.10.18 SUZHOU LII SEMICONDUCTOR CO LTD
  • US11476767B2 patent drawing
  • US11476767B2 patent drawing
  • US11476767B2 patent drawing

AI summary

A constant-current output control circuit includes a control module, a first resistor, a capacitor, and an error amplifier; the control module is connected to an adjustable control voltage and a detection signal, and the non-inverting input end of the error amplifier is connected to the reference voltage, the inverting input end of the error amplifier is connected to the first end of the first resistor, the output end of the error amplifier is connected to the circuit to be connected, and the first end of the capacitor is connected to the first end of the first resistor, the second end of the capacitor is connected to the output end of the error amplifier, and the second end of the first resistor is connected to the control module. The design method of the circuit is also disclosed.