Constant Current Controller Selectable Gain

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Solution Overview

Problem

Existing power distribution systems for constant current loads, such as LEDs, lack flexibility in controlling the current supplied due to fixed component values, limiting the ability to adjust the period of control signals and resulting in inflexible operation modes.

Innovation Solution

A method and system that utilize a selectable gain value to generate a duty cycle modulated control signal, allowing for proportional control of current supplied to the load, which is inversely proportional to the sense signal and current, enabling finer control over the operation mode and component selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed component values are used in the power distribution system, then the system structure is simple, but the flexibility in controlling current supplied to the load is limited

Engineering Contradiction:
Improveflexibility in controlling currentVSAvoidsystem structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the gain value selectable rather than fixed, allowing the system to adapt its control characteristics based on operating conditions. The controller can switch between different gain values to optimize performance across varying load conditions, transforming a static system into a dynamic one that responds to changing requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of gain value from fixed to selectable, enabling the system to adjust its control behavior. By allowing the gain value to be changed based on operating conditions, the system achieves greater flexibility in current control without fundamentally redesigning the overall architecture.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If fixed component values are used, then manufacturing is simpler, but the ability to adjust control signal period is limited

Engineering Contradiction:
Improveadjustability of control signal periodVSAvoidmanufacturing simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system transitions from static component values to dynamic selectable gain values, enabling the control signal period to be adjusted based on operating conditions. This dynamic approach allows the system to adapt to different manufacturing tolerances and operating conditions without requiring custom components for each application.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The selectable gain value mechanism provides multi-functionality, allowing the same hardware platform to serve multiple operating conditions and applications. A single device can be manufactured with the capability to adjust gain values, making it universally applicable across different scenarios rather than requiring specialized versions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If selectable gain value is implemented, then control flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol flexibilityVSAvoidcontroller complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The controller implements dynamics by providing selectable gain values that can be changed based on operating conditions. This allows the control flexibility to be enhanced without requiring a completely new controller architecture,而是 by adding the capability to select from predefined gain values.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes its operational parameters by selecting different gain values from a set of predefined options. This approach provides enhanced control flexibility while keeping the complexity manageable, as the gain values are selected from a finite set rather than requiring continuous adjustment mechanisms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides increased flexibility in selecting component values and operating modes, ensuring efficient operation in quasi-resonant mode while maintaining a constant current to the load, thereby improving the overall efficiency and adaptability of the power distribution system.

Implementation Method 1

The magnetization and demagnetization of the primary coil 114 induces a secondary voltage VS across a secondary coil 118 of transformer 116

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

using a selectable gain value to generate a duty cycle modulated control signal to control current supplied to a load

Methodology Applied
Scientific EffectDuty cycle modulation:

Data Source

PatentUS8593075B1Constant current controller with selectable gain
Publication Date: 2013.11.26 SIGNIFY HOLDING BV
  • US8593075B1 patent drawing
  • US8593075B1 patent drawing
  • US8593075B1 patent drawing

AI summary

A power distribution system includes a selectable gain value to generate a duty cycle modulated control signal to control current supplied to a load. In at least one embodiment, the power distribution system includes a controller and a switch, and the controller generates the duty cycle modulated control signal to control conductivity of the switch. The duty cycle modulated control signal has a period and a pulse width. In at least one embodiment, the controller determines the period of the control signal as a function of a peak allowable link current value (also referred to as a peak allowable output current value) of a switching power converter, an inductor flyback time of the switching power converter, and the gain value. The link current provides current to a load, such as a lighting system that includes light emitting diodes.