Constant-Current Drive Circuit Rapid Start Control

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Solution Overview

Problem

Existing rapid start techniques for power supplies used in dimming applications suffer from overshooting or inadequate acceleration during start-up, particularly under full-load and high-voltage conditions, leading to prolonged start times and uneven lighting in multiple parallel lamp configurations.

Innovation Solution

A control circuit for a constant-current drive circuit that includes an output information detection module, a reference information generation module, and a rapid start signal generation module to determine the entry or exit from a rapid start phase based on output conditions, ensuring targeted acceleration and preventing overshooting by adjusting the duty cycle and switch on-time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a large output capacitor is added to the output terminal to minimize output current fluctuations, then the output current stability is improved, but the start-up time is extended

Engineering Contradiction:
Improveoutput current stabilityVSAvoidstart-up time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by implementing a rapid start mode that pre-charges the output capacitor at an accelerated rate before normal operation begins. The control circuit detects startup conditions and temporarily increases the charging current to the output capacitor, allowing it to reach operational voltage faster. This preliminary charging action resolves the contradiction by reducing start-up time while maintaining the large capacitor for ongoing stability.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If rapid start technique is employed to charge the output capacitor at accelerated rate for fixed period, then the start-up time is reduced, but overshooting occurs under full-load and high-voltage conditions

Engineering Contradiction:
Improvestart-up timeVSAvoidovershooting
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The patent implements feedback by continuously monitoring the output current and voltage during the rapid start phase. The control circuit compares real-time output parameters against safe operating thresholds and dynamically adjusts the charging rate. When approaching full-load or high-voltage conditions, the feedback mechanism automatically reduces the acceleration rate to prevent overshooting, while still maintaining faster-than-normal startup performance.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If fixed period rapid start is used, then the control simplicity is maintained, but inadequate acceleration occurs under varying input and output conditions

Engineering Contradiction:
Improvecontrol simplicityVSAvoidacceleration performance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies dynamics by transitioning from a fixed-period rapid start approach to a dynamic, condition-based rapid start mode. The control circuit continuously evaluates system state parameters (input voltage, output load, capacitor charge level) and adjusts the charging acceleration in real-time. This dynamic adaptation maintains control simplicity through automated decision-making while optimizing acceleration performance for varying operating conditions, resolving the contradiction between ease of operation and productivity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11839002B2Control circuit for constant-current drive circuit and constant-current drive circuit
Publication Date: 2023.12.05 SHANGHAI BRIGHT POWER SEMICONDUCTOR CO LTD
  • US11839002B2 patent drawing
  • US11839002B2 patent drawing
  • US11839002B2 patent drawing

AI summary

A control circuit for a constant-current drive circuit, as well as a constant-current drive circuit are disclosed. The control circuit can obtain output information of the constant-current drive circuit and use it in combination with reference information to determine, according to an output condition corresponding to the current load of the constant-current drive circuit, a time point for the system to enter or exit a rapid drive mode. Therefore, it can be suitably used in various application scenarios to determine a time point for the system to entry into or exit from the rapid start mode. Compared with fast charging for a fixed period of time as used in the prior art, embodiments of the present invention can effectively overcome the problem of easy overshooting or inadequate acceleration during start as found in various applications.