Constant Force Syringe Vacuum Chamber Mechanism

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Solution Overview

Problem

Existing medical injector systems are complex and expensive, making it difficult for medical professionals to administer fluids at a consistent rate, which can damage biological cells and affect treatment efficacy.

Innovation Solution

A syringe system with a vacuum chamber and multiple plungers that use a piston mechanism to maintain a uniform fluid delivery rate, independent of user pressure, by altering the volume compartments within the syringe to regulate pressure differences and ensure steady fluid flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a manually activated syringe is used to administer fluid, then the device is simple and inexpensive, but the fluid cannot be administered at a constant rate

Engineering Contradiction:
Improveease of operationVSAvoidconstant rate administration
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a vacuum chamber system with pneumatic pressure differentials to control fluid delivery. A vacuum pump creates negative pressure in the vacuum chamber, which regulates fluid flow through the syringe barrel. This pneumatic mechanism ensures constant rate administration while keeping the overall device structure relatively simple and inexpensive.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If existing injector systems are used to ensure constant rate administration, then constant rate is achieved, but the systems are complicated and expensive

Engineering Contradiction:
Improveconstant rate administrationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device segments the syringe system into distinct functional components: a vacuum chamber separate from the syringe barrel, a vacuum pump module, and a control mechanism. This segmentation allows each component to perform its specific function independently, simplifying the overall design while maintaining constant rate administration capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vacuum chamber acts as an intermediary between the vacuum pump and the syringe barrel. It receives the vacuum pressure from the pump and transmits it to the fluid in the syringe, regulating flow through pressure differentials. This intermediary component simplifies the system by providing a dedicated pressure regulation zone.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If high pressure or high flow rate is used during injection, then fluid is delivered quickly, but biological cells may be damaged

Engineering Contradiction:
Improvefluid delivery speedVSAvoidcell damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The vacuum pump continuously monitors and adjusts the vacuum level in the vacuum chamber based on feedback from pressure sensors. This feedback mechanism ensures that the pressure differential remains within safe limits to prevent cell damage while maintaining adequate fluid delivery speed. The system automatically regulates to prevent excessive pressure buildup.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The syringe system allows for smooth and consistent administration of fluids at a controlled rate, reducing the risk of cell damage and improving treatment efficacy while simplifying the administration process.

Implementation Method 1

a vacuum chamber disposed within the hollow lumen of the syringe body

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

by altering the volume compartments within the syringe to regulate pressure differences and ensure steady fluid flow

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 3

the piston configured to move the second plunger within the vacuum chamber, thereby altering a volume of the proximal volume compartment and a volume of the distal volume compartment

Methodology Applied
Scientific EffectVolume-pressure relationship: Boyle's Law

Data Source

PatentUS9101713B2Constant force syringe
Publication Date: 2015.08.11 BAYER HEALTHCARE LLC
  • US9101713B2 patent drawing
  • US9101713B2 patent drawing
  • US9101713B2 patent drawing

AI summary

Various syringe systems are disclosed. One such syringe system may include a body having a hollow lumen and a distal end, a vacuum chamber disposed within the hollow lumen of the syringe body, a first plunger connected to a distal portion of the vacuum chamber, the first plunger forming a first seal against an inner surface of the syringe body and defining a fluid delivery volume between the first plunger and the distal end of the syringe body, a second plunger disposed within the vacuum chamber, the second plunger forming a second seal against an inner surface of the vacuum chamber and defining a proximal and distal volume compartments within the vacuum chamber, and a piston affixed to the second plunger, the piston configured to move the second plunger within the vacuum chamber, thereby altering a volume of the proximal volume compartment and a volume of the distal volume compartment.