Constant-Power Supply Circuit for Stable Solar Simulator Bulbs

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Solution Overview

Problem

Solar simulation test facilities using HQI discharge bulbs face instability in power output due to increased resistance and voltage changes, affecting light-emitting parameters and bulb life.

Innovation Solution

A constant-power supply apparatus with a power board and control panel, incorporating voltage and current detection circuits, a multiplier circuit, and a PWM circuit to stabilize power output by controlling the photocoupling unit and switch tube.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a stable current drive device is used, then the bulb can operate continuously, but the power varies continuously due to voltage changes caused by increasing resistance

Engineering Contradiction:
Improvecontinuous operationVSAvoidpower stability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent implements a feedback control system where the detection circuit continuously monitors the bulb's resistance changes and voltage variations, sends signals to the control circuit, which then adjusts the drive current accordingly to maintain constant power output. This closed-loop feedback mechanism resolves the contradiction by enabling continuous operation while maintaining power stability despite resistance changes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the drive current parameter in response to detected resistance and voltage changes. The control circuit adjusts the current magnitude based on real-time measurements, transforming the static current drive into a dynamic parameter-adjustment system that maintains constant power despite varying bulb resistance over time.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If the operating voltage changes due to resistance increase, then the bulb continues to operate, but the light-emitting parameters and life are affected

Engineering Contradiction:
Improveoperation continuityVSAvoidlight-emitting parameter consistency
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

The detection circuit monitors voltage and current parameters in real-time, providing feedback to the control circuit which adjusts the drive parameters to maintain consistent light-emitting characteristics. This feedback mechanism ensures that despite resistance changes affecting operating voltage, the light output parameters remain stable and consistent throughout the bulb's operational life.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment by automatically detecting its own operating parameters (voltage, current, resistance) and correcting deviations without external intervention. The control circuit self-regulates the drive current to compensate for resistance changes, thereby maintaining consistent light-emitting parameters and extending bulb life through automated parameter optimization.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures stable power output, enhancing the reliability and longevity of the bulb by maintaining consistent power levels.

Implementation Method 1

The current detection circuit comprises a Hall sensor arranged on the current conversion circuit

Methodology Applied
Scientific EffectHall effect: Hall Effect

Implementation Method 2

a photocoupling unit and a Chock inductor, wherein an input terminal of the switch tube is connected to the power input circuit, an output terminal of the switch tube is connected to a first terminal of the Chock inductor

Methodology Applied
Scientific EffectPhotocoupling: Photoelectric Effect

Data Source

PatentUS12597886B2Constant-power supply apparatus and solar simulation facility
Publication Date: 2026.04.07 SHENZHEN SUNNY XIAO TECH CO LTD
  • US12597886B2 patent drawing
  • US12597886B2 patent drawing
  • US12597886B2 patent drawing

AI summary

Disclosed are a constant-power supply apparatus and a solar simulation facility. The constant-power supply apparatus comprises: a power board and a control panel, wherein the power board comprises: a power input circuit for providing a power input, a power conversion circuit connected to the power input circuit, a voltage detection circuit, a current detection circuit and a power output circuit respectively connected to the power conversion circuit, and a first connector connected to the power conversion circuit, the voltage detection circuit and the current detection circuit; and the control board comprises: a second connector pluggably connected to the first connector, a voltage processing circuit and a current processing circuit respectively connected to the second connector, a multiplier circuit connected to the voltage processing circuit and the current processing circuit, and a PWM circuit connected to the current processing circuit, the multiplier circuit and the second connector.