Compliant Constant-Stiffness Hinge Mechanism for Thin Foldables

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Solution Overview

Problem

Damping mechanisms in foldable electronic devices face challenges in providing sufficient elastic force and achieving lightweight design due to the large size of helical springs, which occupy excessive space.

Innovation Solution

A compliant constant-stiffness mechanism with a sheet-like structure, comprising a first and second force application portion and a deformation portion, which is elastically deformable within a plane, providing larger elastic force at a smaller thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If helical springs are used to provide elastic force in damping mechanisms, then sufficient elastic force can be achieved, but the mechanism occupies large space and increases device weight

Engineering Contradiction:
Improveelastic forceVSAvoidspace occupation
Core Design Contradiction:
ForceVSVolume of stationary object

Solution Approach 1:

The patent uses a flexible printed circuit board (FPC) as the elastic component instead of a helical spring. The FPC contains an elastic region with a serpentine pattern that can deform elastically to provide the required elastic force. This flexible film structure achieves the same functional effect as a spring while occupying significantly less space and reducing device weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent replaces the traditional mechanical helical spring system with an integrated flexible circuit board structure. The elastic region of the FPC is designed with specific geometric patterns (serpentine shape) that provide the necessary elastic properties, thereby substituting a separate mechanical spring component with a multi-functional flexible circuit structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If helical springs are used to provide damping force, then appropriate damping performance can be achieved, but the device weight increases

Engineering Contradiction:
Improvedamping performanceVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent merges the elastic component and the circuit board into a single integrated structure. The FPC serves dual functions: it provides the elastic force through its deformable serpentine pattern and simultaneously serves as the electrical connection medium. This integration eliminates the need for separate spring and circuit components, reducing overall device weight while maintaining damping performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible printed circuit board performs multiple functions: it provides elastic force through its elastic region, maintains electrical connections between components, and enables the damping mechanism's operation. This multi-functional design replaces what would traditionally require separate components (spring, electrical connectors, etc.), thereby reducing device weight.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compliant constant-stiffness mechanism facilitates a lightweight design by offering larger elastic force without increasing thickness, thus addressing the space occupation issue of traditional springs.

Implementation Method 1

the deformation portion is elastically deformable in the first plane when the first force application portion moves towards or away from the second force application portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20260071474A1Compliant constant-stiffness mechanism, hinge assembly, and terminal device
Publication Date: 2026.03.12 HONOR DEVICE CO LTD
  • US20260071474A1 patent drawing
  • US20260071474A1 patent drawing
  • US20260071474A1 patent drawing

AI summary

A compliant constant-stiffness mechanism, a hinge assembly, and a terminal device are provided. The compliant constant-stiffness mechanism includes at least one sheet-like compliant constant-stiffness body. The compliant constant-stiffness body includes a first force application portion, a second force application portion spaced apart from the first force application portion, and a deformation portion located between the first force application portion and the second force application portion, and connected to the first force application portion and the second force application portion. A side of the first force application portion facing away from the deformation portion is connected to an external object. A side of the second force application portion facing away from the deformation portion is connected to an external object. The deformation portion, the first force application portion, and the second force application portion are located in a first plane. The deformation portion is elastically deformable in the first plane.