Constraint-Based Implant Planning for Orthopedic Joint Replacement

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Solution Overview

Problem

Current surgical methods for orthopedic joint replacement, such as total knee arthroplasty, face challenges in accurately placing implant components due to anatomical variations and the invasive nature of traditional incisions, leading to potential improper contact with the patella and compromised joint performance.

Innovation Solution

A surgical planning system that uses constraints and cartilage area representations to guide the accurate placement of multiple implant components, allowing for independent positioning while ensuring compliance with positioning constraints based on other components and bone anatomy, thereby optimizing fit and function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a large incision is made to expose the joint for implantation, then the surgeon can view and access the anatomy easily, but the recovery time becomes lengthy and the surgery is more invasive

Engineering Contradiction:
Improvesurgeon's ability to view and access anatomyVSAvoidrecovery time
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The surgical planning system performs preoperative planning and virtual implant placement before the actual surgery. This preliminary action allows the surgeon to determine optimal implant positions and assess anatomical relationships without needing extensive exposure during surgery, enabling minimally invasive approaches with smaller incisions while maintaining surgical accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates virtual copies and representations of the patient's joint anatomy through imaging and 3D modeling. These digital models allow the surgeon to plan and visualize implant placement without physically exposing the joint extensively, reducing the need for large incisions while preserving the ability to assess anatomy accurately

Inventive Principle:
Principle #26Copying

2Duration of action of moving object

If the incision size is reduced for minimally invasive surgery, then recovery time is shortened, but the surgeon's ability to view and access the anatomy is reduced

Engineering Contradiction:
Improverecovery timeVSAvoidsurgeon's ability to view and access anatomy
Core Design Contradiction:
Duration of action of moving objectVSEase of operation

Solution Approach 1:

The system creates detailed virtual representations of the joint anatomy through preoperative imaging and 3D reconstruction. These digital models provide comprehensive anatomical visualization without requiring large surgical incisions, allowing minimally invasive surgery while maintaining the ability to assess complex anatomical relationships

Inventive Principle:
Principle #26Copying

Solution Approach 2:

Comprehensive anatomical assessment and implant positioning are performed in advance through virtual planning. This preliminary visualization and measurement eliminates the need for extensive intraoperative exposure, enabling smaller incisions while preserving surgical precision and anatomical understanding

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If standard fixed geometry implant components are used, then the implant system is simpler, but the surgeon is unable to achieve a fit that addresses each patient's unique anatomy

Engineering Contradiction:
Improveimplant system complexityVSAvoidfit for patient's unique anatomy
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The implant system is divided into modular components with varying geometries and configurations. This segmentation allows the surgeon to select and combine different component types to match specific anatomical variations, achieving customized fits while maintaining manageable system complexity through standardized modular interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the implant components are designed with specific geometries and properties tailored to local anatomical requirements. The system provides variations in component shapes, sizes, and surface characteristics to address unique anatomical features at specific locations while maintaining overall system coherence

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If modular components are assembled inside the patient's body, then implantation is possible, but the components become dependent on one another and cannot be independently adjusted

Engineering Contradiction:
Improveimplantation capabilityVSAvoidindependent positioning of components
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The relative positions and orientations of modular implant components are determined through preoperative virtual planning before surgery. This preliminary positioning allows each component to be independently optimized for the patient's anatomy while ensuring proper relationships between components, eliminating the need for intraoperative adjustment and maintaining independence of component placement

Inventive Principle:
Principle #10Preliminary action

5Adaptability or versatility

If all implant components are positioned independently without constraints, then each component can be optimized individually, but it is nearly impossible to satisfy all necessary constraints between components

Engineering Contradiction:
Improveindependent optimization of componentsVSAvoidsatisfaction of positioning constraints
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

All implant components are positioned and constrained in a coordinated manner during preoperative virtual planning. The system simultaneously optimizes each component's independent positioning while enforcing all necessary geometric and functional constraints between components, ensuring a reliable and coordinated implant configuration before surgery

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The virtual planning system provides feedback on constraint satisfaction as components are positioned. This feedback mechanism allows the surgeon to adjust component positions to meet all necessary constraints while maintaining independent optimization, ensuring both adaptability and reliability in the final implant configuration

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11376072B2Implant planning for multiple implant components using constraints
Publication Date: 2022.07.05 MAKO SURGICAL CORP
  • US11376072B2 patent drawing
  • US11376072B2 patent drawing
  • US11376072B2 patent drawing

AI summary

Described are computer-based methods and apparatuses, including computer program products, for implant planning for multiple implant components using constraints. A representation of a bone and a representation of a first implant component are displayed with respect to the representation of the bone. A representation of a second implant component is displayed, wherein the first implant component and the second implant component are physically separated and not connected to each other. A positioning of the representation of the second implant component that violates at least one positioning constraint is prevented, wherein the positioning constraint is based on the representation of the first implant component.