Constructible Scoop Using Segmented Pulp Design

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Solution Overview

Problem

Conventional scoops and measuring cups used with scoopable products are often made of non-environmentally friendly materials, difficult to package and ship, and can become buried within containers, leading to user frustration and potential complaints, while existing constructible utensils face challenges in high-speed manufacturing and meeting market demand for eco-friendly, compostable options.

Innovation Solution

A system for constructible utensils that includes a scoop affixed to the outside of a container or sealed within a sanitary covering, made from environmentally friendly materials, and manufactured using high-speed rotary printing techniques, allowing for easy removal and use, with designs that minimize material usage and maximize packing density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional scoops are made from plastic materials, then they are durable and easy to manufacture, but they are not environmentally friendly and fail to meet compostable standards

Engineering Contradiction:
ImprovedurabilityVSAvoidenvironmental friendliness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameters from conventional plastic to environmentally friendly materials such as molded pulp, paperboard, or other compostable materials. This allows the scoop to maintain structural integrity and durability while being environmentally friendly and compostable, directly resolving the contradiction between reliability and environmental friendliness.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If scoops are pre-formed into volume-capturing configuration, then they are ready for immediate use, but they are difficult to package and ship efficiently

Engineering Contradiction:
Improveready for immediate useVSAvoidpackaging complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent segments the scoop into a flat, two-dimensional pattern that can be easily packaged with the container. The pattern includes fold lines and score lines that allow the scoop to be assembled by the consumer at home. This segmentation enables efficient packaging while maintaining ease of use, as the scoop transforms from a flat pattern to a three-dimensional volume-capturing structure during assembly.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If scoops are placed inside the container after filling, then they are associated with the product, but they become buried and difficult to locate during shipment

Engineering Contradiction:
Improveassociation with productVSAvoidlocatability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies preliminary action by providing assembly instructions and guidance to the consumer before the scoop is assembled. The container includes printed instructions that guide the consumer through the assembly process, ensuring the scoop is properly constructed and associated with the product before use. This preliminary guidance prevents the scoop from being lost or buried during shipment.

Inventive Principle:
Principle #10Preliminary action

4Object-affected harmful factors

If constructible utensils are made from environmentally friendly materials, then they meet compostable standards, but they face challenges in high-speed manufacturing

Engineering Contradiction:
ImprovecompostabilityVSAvoidmanufacturing speed
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent replaces complex mechanical assembly processes with a simplified folding and taping system. The scoop pattern is designed to be folded along pre-scored lines and secured with a simple tape application, eliminating the need for complex mechanical assembly equipment. This substitution enables high-speed manufacturing of environmentally friendly utensils while maintaining compostability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9869575B2Constructible utensils
Publication Date: 2018.01.16 ECOTENSIL INC
  • US9869575B2 patent drawing
  • US9869575B2 patent drawing
  • US9869575B2 patent drawing

AI summary

A system and method for a constructible scoop that overcomes the disadvantages of conventional preformed scoops that are shipped in association with a scoopable product. A constructible scoop may be protected and provided outside of the product-containing-volume where it is easily located and sealed to be sanitary prior to first use.