Construction Kit Connector Hubs for Flexible 3D Structures

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Solution Overview

Problem

Existing toy construction kits are limited in the variety of structures they can build due to restricted linkage methods and angles between parts, often allowing only parallel arrangements and right angles.

Innovation Solution

A construction kit featuring versatile connector hubs and poles that allow for a wide range of orientations and angles through multiple receiving ports, adapters, and flexible components, enabling complex building possibilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional construction kits use limited linkage methods (one or two configurations), then the assembly process is simple, but the structural variety and building possibilities are limited

Engineering Contradiction:
Improvestructural varietyVSAvoidconnector complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector hub is designed as a multi-functional component that can receive multiple types of connectors ( poles, beams, plates) at various angles and orientations. The hub serves as a universal interface that adapts to different connector types and configurations, enabling diverse structural possibilities from a single component design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The construction system is segmented into modular components: connector hubs with multiple ports, various types of connectors ( poles, beams, plates), and adapter pieces. Each segment can be independently configured and combined, allowing flexible assembly of complex structures while maintaining simplicity in individual component design.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If construction kits allow only parallel arrangements and right angles, then the manufacturing and design are simple, but the architectural complexity and design freedom are restricted

Engineering Contradiction:
Improveangular flexibilityVSAvoidhub configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector hub introduces a new dimensional aspect by providing ports in multiple spatial orientations (not limited to parallel or perpendicular). This allows connectors to be arranged in three-dimensional space at various angles, transforming the construction from two-dimensional parallel arrangements to true three-dimensional angular flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The connector hub acts as an intermediary component between individual connectors, mediating their spatial relationships. Rather than requiring direct connection between connectors with fixed angles, the hub provides a flexible intermediate interface that can accommodate various angular configurations while maintaining structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If hubs have multiple receiving ports for various orientations, then the building flexibility increases, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improveconnector optionsVSAvoidhub production
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The hub is designed as a universal component with standardized ports that can accommodate multiple connector types. This multi-functionality is achieved through a single standardized hub design that can be mass-produced, rather than creating specialized hubs for each connector type, thereby maintaining ease of manufacture while providing versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If adapters are used to enable hubs to connect with each other, then the structural complexity and building possibilities expand, but the number of components and assembly complexity increase

Engineering Contradiction:
Improvestructure complexityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The adapter functionality is merged with the existing hub design, allowing hubs to connect directly with each other through their standardized ports. This eliminates the need for separate adapter components, as the hub itself is designed to serve as both a connector and a connection point for other hubs, thereby expanding structural possibilities without increasing component quantity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12409395B2Construction kit and components thereof
Publication Date: 2025.09.09 IDEA VAULT HLDG INC
  • US12409395B2 patent drawing
  • US12409395B2 patent drawing
  • US12409395B2 patent drawing

AI summary

A construction kit enables building of complex structures. The kit can include pole connectors, along with a series of hubs. For instance, two-point hubs, four-point hubs, eight-point hubs, five-point hubs, six-point hubs, and a clip can be the constituent parts of the kit. Some of the hubs can be flexible to provide further utility and additional angles for building. Complex structures, such as a ball-shaped connector can also be achieved from the base components.