Construction Machine Layout Flexibility via Driver Seat Removal

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Solution Overview

Problem

Conventional construction machines, such as hydraulic excavators, have limited layout flexibility due to the presence of a driver's seat, restricting their operational capabilities and multifunctionality.

Innovation Solution

A construction machine design that includes a movable main body, a conveyance device for excavated objects, and a processing device for modifying these objects, allowing for unmanned operation and enhanced layout flexibility through the use of drones and advanced processing systems like near-infrared moisture meters and liquid supply systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a driver's seat is provided in the construction machine, then the operator can control the machine, but the layout flexibility and degree of freedom in machine configuration is limited

Engineering Contradiction:
Improvelayout flexibilityVSAvoidmachine configuration constraints
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent removes the driver's seat and operator cabin from the construction machine, extracting the human operator element entirely. This allows the machine body to be configured without the spatial and structural constraints imposed by a cab, enabling greater layout freedom and adaptability for different working environments and functions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The construction machine is equipped with automated excavation, conveyance, and processing systems that perform functions previously requiring human operators. The machine serves itself through integrated control systems, sensors, and automated mechanisms, eliminating the need for a driver's seat while maintaining full operational capability.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the construction machine is designed for traditional excavation only, then the machine structure is simple, but the multifunctionality is reduced

Engineering Contradiction:
ImprovemultifunctionalityVSAvoidmachine structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into a single construction machine platform. The main body device can perform excavation, the conveyance device can transport materials, and the processing device can sort and process excavated materials. This multi-functional integration allows the machine to adapt to various construction tasks without requiring separate specialized equipment for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines excavation, conveyance, and processing functions into one integrated machine system. The working device, conveyance device, and processing device are merged into a coordinated system where materials flow continuously from excavation through conveyance to processing, creating a unified multifunctional construction machine.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high degree of freedom in layout and multifunctionality, allowing for autonomous operation, reduced energy consumption, and improved usability in various site conditions, including narrow spaces and tunnels.

Implementation Method 1

a liquid supply device that supplies liquid to the excavated object

Methodology Applied
Scientific EffectLiquid supply:

Implementation Method 2

near-infrared moisture meters

Methodology Applied
Scientific EffectNear-infrared detection: Absorption Spectroscopy

Data Source

PatentUS20240309605A1Construction Machine
Publication Date: 2024.09.19 JDC INC
  • US20240309605A1 patent drawing
  • US20240309605A1 patent drawing
  • US20240309605A1 patent drawing

AI summary

A construction machine having a high degree of freedom in layout is described. The construction machine includes a main body device that is movable by a moving device, a conveyance device that conveys an excavated object excavated by a working device to the outside of the main body device via the main body device, and a processing device that performs processing on the excavated object when the conveyance device conveys the excavated object.