Consumable Memory Switching for Refillable Image Forming Units

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Solution Overview

Problem

Conventional image forming apparatuses face the issue of reaching the write operation limit in consumable memories when consumables are refilled with printing material, leading to the inability to write information to the memory.

Innovation Solution

The image forming apparatus employs a consumable memory with a first and second storage area, determining which area to write usage amounts based on recycling history information, thereby preventing the number of rewrites from exceeding the upper limit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the consumable memory is used to store usage amount information repeatedly after refilling, then the consumable can be recycled and reused, but the number of write operations reaches the upper limit and information can no longer be written to the memory

Engineering Contradiction:
Improverecyclability of consumableVSAvoidwrite operation capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The consumable memory is divided into multiple storage areas (first storage area and second storage area). The controller switches between these areas based on the number of write operations performed. When the first storage area reaches its write limit, the controller migrates to the second storage area, thereby extending the usable life of the memory without replacing the consumable.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the consumable memory is replaced instead of refilling, then the write operation limit is reset, but the consumable cannot be recycled and must be discarded

Engineering Contradiction:
Improvewrite operation capabilityVSAvoidconsumable waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

Instead of discarding the consumable memory when it reaches the write limit, the system recovers it by switching to another storage area within the same memory. This allows the consumable to be recycled and reused multiple times without replacement, reducing waste while maintaining reliable write operations.

Inventive Principle:
Principle #34Discarding and recovering

3Device complexity

If a single storage area is used for usage amount information, then the memory structure is simple, but the number of rewrites reaches the upper limit quickly

Engineering Contradiction:
Improvememory structureVSAvoidservice life of consumable memory
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

The memory is segmented into multiple storage areas that can be alternately used. This segmentation allows the system to distribute write operations across different areas, effectively extending the service life of the consumable memory beyond what would be possible with a single storage area, while maintaining relatively simple memory structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250362641A1Image forming apparatus including device main body and consumable attachable thereto and including consumable memory for storing recycling history information
Publication Date: 2025.11.27 BROTHER KOGYO KK
  • US20250362641A1 patent drawing
  • US20250362641A1 patent drawing
  • US20250362641A1 patent drawing

AI summary

An image forming apparatus includes a device main body, a consumable, and a controller. The consumable is attachable to the device main body. The consumable includes a consumable memory for storing therein recycling history information indicating a recycling history of the consumable. The consumable memory includes a first storage area to which a usage amount of the consumable can be written and a second storage area to which the usage amount of the consumable can be written. The controller is configured to perform a determining process to determine, based on the recycling history information, one of the first storage area and the second storage area as a storage area to which the usage amount is to be written.