Consumables Management Server for Label Production

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Users of label producing apparatuses face inefficiency and inconvenience as they need to manually search for consumables when they run low or are depleted, as existing systems do not provide clear information on the storage location of consumables.

Innovation Solution

A consumables management program is implemented on a management server connected to label producing apparatuses, which acquires consumption information, detects stock positions and quantities, and displays the storage location of consumables on the apparatuses, allowing users to easily locate and replace them.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If manual search for consumables is used, then users can find consumables, but time and effort are wasted

Engineering Contradiction:
Improvetime to find consumablesVSAvoidease of finding consumables
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The management server continuously monitors consumable stock levels in label producing apparatuses and provides real-time feedback by displaying stock position information on the apparatus display units. This feedback mechanism eliminates the need for manual searching by automatically informing users where consumables are stored.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The management server acts as an intermediary between the consumable storage locations and the label producing apparatuses. It collects stock information from multiple apparatuses, processes it centrally, and distributes the relevant stock position information to the appropriate apparatuses for display to users.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If stock information is displayed on label producing apparatus, then users can easily locate consumables, but system complexity increases

Engineering Contradiction:
Improveease of locating consumablesVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The management server performs multiple functions: it monitors consumable stock levels, determines stock positions, manages data storage, and controls display output to multiple label producing apparatuses. This multi-functionality consolidates complexity into a single centralized system rather than distributing it across multiple apparatuses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The management server serves as an intermediary that handles all the complex information processing and distribution tasks. It receives stock data from various apparatuses, determines appropriate display information, and sends control signals back to the apparatuses, thereby isolating the complexity from the individual label producing apparatuses.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If real-time stock monitoring is implemented, then consumable replacement is timely, but information processing load increases

Engineering Contradiction:
Improvetimeliness of consumable replacementVSAvoidinformation processing load
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The label producing apparatuses transmit stock information to the management server at periodic intervals or at predetermined timing rather than continuously. This periodic communication reduces the information processing load while still enabling timely monitoring and replacement of consumables.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11010821B2Recording medium, management server, and label producing system
Publication Date: 2021.05.18 BROTHER KOGYO KK
  • US11010821B2 patent drawing
  • US11010821B2 patent drawing
  • US11010821B2 patent drawing

AI summary

The disclosure discloses a non-transitory computer-readable recording medium storing a consumables management program. In the case that the program is read by a CPU of a management server, the steps are executed. The steps includes a first information acquisition step, a stock detection step, and a display control step. In the first information acquisition step, consumption information related to consumables in each of label producing apparatuses is acquired. In the stock detection step, stock position and stock quantity of the consumables corresponding to the consumption information are detected on the basis of the latest information. In the display control step, a display control signal causing a display device to display the stock position that corresponds to the consumables is outputted.