Contact Angle Measurement via Electrochemical Potential

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Solution Overview

Problem

Existing contact angle measurement methods rely on image processing, which is prone to errors due to optical limitations, especially near the three-phase contact line, affecting measurement accuracy.

Innovation Solution

A contact angle measuring device comprising a light source, a container made of light-transmitting material, a photodetector, a bubble generating unit, and a processing unit, where monochromatic light is used to detect light intensity distribution through a liquid, allowing for accurate measurement of contact angles between light-transmitting liquids and solids, with temperature and pressure control for enhanced precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If image processing methods are used to measure contact angle, then measurement can be performed, but measurement accuracy deteriorates due to optical limitations near the three-phase contact line

Engineering Contradiction:
Improvecontact angle measurement accuracyVSAvoidoptical limitations and inherent errors
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the optical imaging system with an electrochemical measurement system. Instead of using cameras and image processing to measure contact angle, the invention uses a reference electrode and voltmeter to measure electrochemical potential differences. This substitution eliminates optical limitations and achieves higher measurement precision by measuring electrical signals rather than optical images.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a reference electrode as an intermediary element to measure contact angle indirectly. The reference electrode is placed in contact with the liquid, and the system measures the electrochemical potential difference between the reference electrode and a counter electrode. This intermediary approach allows measurement without directly observing the three-phase contact line, thereby avoiding optical limitations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If image resolution is increased to reduce measurement error, then measurement accuracy improves, but device complexity and cost increase

Engineering Contradiction:
Improvecontact angle measurement accuracyVSAvoidimage resolution requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex high-resolution imaging systems with a simple electrochemical measurement system. Instead of requiring high-resolution cameras and complex image processing algorithms, the invention uses basic electrochemical sensors (reference electrode, counter electrode, and voltmeter) to measure contact angle through electrochemical potential differences, significantly reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from optical (image intensity, pixel coordinates) to electrochemical (potential difference, current). By measuring electrochemical potential instead of optical properties, the system achieves high measurement precision without requiring high-resolution imaging equipment, thereby reducing device complexity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If temperature control is added to maintain stable measurement conditions, then measurement reliability improves, but device complexity increases

Engineering Contradiction:
Improvemeasurement stabilityVSAvoidtemperature control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the measurement approach from optical parameters (which are highly sensitive to temperature and require stable environmental conditions) to electrochemical parameters (which are inherently more stable). The electrochemical potential difference measurement is less sensitive to temperature fluctuations, reducing the need for complex temperature control systems while maintaining measurement reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively reduces errors associated with image-based measurements, providing high accuracy and stable temperature control during contact angle measurement, enabling precise determination of wettability and surface tension.

Implementation Method 1

monochromatic light emitted by the light source passing through the first side wall and entering an interface between the first side wall and the liquid at a total reflection angle or greater than the total reflection angle

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a detection surface of the photodetector being sealed through the second side wall to contact with the liquid, for detecting light intensity distribution of the monochromatic light through the liquid

Methodology Applied
Scientific EffectLight absorption and detection: Photoelectric Effect

Data Source

PatentUS11940268B2Contact angle measuring device
Publication Date: 2024.03.26 RICCINO (XIAMEN) OPTICAL INC
  • US11940268B2 patent drawing
  • US11940268B2 patent drawing
  • US11940268B2 patent drawing

AI summary

The present disclosure discloses a contact angle measuring device, including a light source, a container, a photodetector, a bubble generating unit, and a processing unit. The container includes a first and a second side walls that are opposite. The first side wall is made of a light-transmitting material, the container is filled with a liquid with light transmission inside. The monochromatic light emitted by the light source passes through the first side wall and enters an interface between the first side wall and the liquid. The bubble generating unit is configured for generating a bubble that is in contact with an inner surface of the first side wall. The photodetector is configured for detecting light intensity distribution of the monochromatic light through the liquid.