Contact Clip for Semiconductor Devices

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Solution Overview

Problem

Existing electronic components with multiple semiconductor devices face challenges in efficient electrical connection and compact packaging, leading to increased electrical resistance and inductive losses due to traditional bond wire connections.

Innovation Solution

The use of a single contact clip to electrically connect the load electrodes of multiple semiconductor devices to a common leadframe lead, providing a compact internal rewiring structure and reducing electrical resistance by increasing the cross-sectional area of the connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional bond wire connections are used to electrically connect semiconductor devices to the leadframe, then the packaging structure is simple and easy to manufacture, but the electrical resistance increases and inductive losses occur

Engineering Contradiction:
Improvepackaging structure simplicityVSAvoidelectrical resistance and inductive losses
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent merges multiple bond wire connections into a single contact clip structure that electrically connects multiple semiconductor devices to the leadframe. This consolidation reduces the total number of electrical connections, thereby decreasing cumulative electrical resistance and inductive losses while maintaining manufacturing feasibility through a unified contact element.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contact clip transitions from the linear, thin-wire geometry of bond wires to a planar or three-dimensional structure with increased cross-sectional area. This dimensional change allows for larger effective contact areas and shorter current paths, reducing electrical resistance and inductive effects while still enabling easy integration into the packaging process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple bond wire connections are used to connect load electrodes of multiple semiconductor devices, then electrical connection is achieved, but the device complexity and rewiring structure increase

Engineering Contradiction:
Improveelectrical connectionVSAvoidrewiring structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate bond wire connections into a single integrated contact clip that simultaneously connects to multiple load electrodes and the leadframe. This merging simplifies the rewiring structure by replacing numerous individual wire bonds with one unified contact element, reducing structural complexity while maintaining reliable electrical connections across all semiconductor devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contact clip serves multiple functions simultaneously: it electrically connects multiple semiconductor devices to the leadframe, provides mechanical support, and establishes multiple electrical pathways through a single component. This multi-functionality reduces the overall complexity of the rewiring structure compared to using separate bond wires for each connection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If a single contact clip is used to electrically connect multiple semiconductor devices to the leadframe, then electrical resistance is reduced by increasing cross-sectional area, but the contact clip structure becomes more complex

Engineering Contradiction:
Improveelectrical resistanceVSAvoidcontact clip structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The contact clip utilizes increased cross-sectional area and three-dimensional geometry to reduce electrical resistance. By transitioning from thin wire bonds to a broader, planar or volumetric structure, the contact clip provides multiple parallel current pathways and larger contact surfaces, thereby reducing resistance while the structured design maintains manufacturability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The contact clip is designed with segmented or multi-region geometry that provides different functional zones: contact regions for connecting to semiconductor load electrodes, connection regions for bonding to the leadframe, and conductive pathways linking them. This segmentation allows the structure to reduce electrical resistance through increased cross-sectional area while maintaining a systematic, manufacturable form.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7880280B2Electronic component and method for manufacturing an electronic component
Publication Date: 2011.02.01 INFINEON TECHNOLOGIES AG
  • US7880280B2 patent drawing
  • US7880280B2 patent drawing
  • US7880280B2 patent drawing

AI summary

An electronic component has at least two semiconductor devices, a contact clip and a leadframe with a device carrier portion and a plurality of leads. The contact clip extends between the first side of at least two semiconductor devices and at least one lead of the leadframe to electrically connect a load electrode of the at least two semiconductor devices to at least one lead.