Electro-optical Contact Hole Design for Diffracted Light Blocking

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Solution Overview

Problem

Existing electro-optical devices with contact holes in liquid crystal devices are insufficiently configured to block diffracted light, leading to optical leakage currents and unstable transistor operation, especially when used in projection-type display devices where intense light is incident.

Innovation Solution

The electro-optical device incorporates a contact hole design with a body portion spaced apart from the channel region and a protruded portion that protrudes towards high concentration impurity regions, along with a light-absorption layer inside the contact hole and between the scanning line and insulating layer, to effectively block diffracted light and prevent optical leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional contact hole configuration is used, then the device structure is simple, but diffracted light enters the gap between the contact hole and semiconductor layer, causing optical leakage currents

Engineering Contradiction:
Improvetransistor operation stabilityVSAvoidcontact hole structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contact hole is divided into two functional portions: a body portion that provides the primary electrical connection, and a protruded portion that extends toward the semiconductor layer to block diffracted light. This segmentation allows each portion to specialize in its function, with the protruded portion acting as a light-shielding barrier while the body portion maintains electrical connectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact hole structure extends in the planar direction (parallel to the substrate surface) through the protruded portion, rather than only in the vertical direction. This dimensional extension creates an overlapping region with the semiconductor layer that blocks diffracted light paths without requiring increased vertical depth.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the contact hole is positioned closer to the channel region to block more light, then light shielding improves, but electrical coupling between the scanning line and gate electrode deteriorates

Engineering Contradiction:
Improvelight shielding effectivenessVSAvoidelectrical coupling accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The contact hole structure exhibits different spatial characteristics: the body portion is positioned to ensure proper electrical coupling with the gate electrode, while the protruded portion extends closer to the semiconductor layer to provide light shielding. This local differentiation of function allows optimal positioning for both electrical and optical requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protruded portion of the contact hole acts as an intermediary light-shielding element that blocks diffracted light before it reaches the channel region, while the body portion serves as the primary electrical conduit. This intermediary structure prevents direct contact between the light path and the sensitive channel region.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a light-absorption layer is added inside the contact hole, then diffracted light is effectively blocked, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvediffracted light incidenceVSAvoidcontact hole fabrication
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The light-absorption layer is integrated into the contact hole formation process, combining the electrical connection function and the light-shielding function into a single structured element. The light-absorption material is deposited or formed within the contact hole structure, merging multiple functions into one manufacturable component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contact hole structure incorporates a light-absorption layer made of materials with high optical absorption coefficients (such as metal oxides or nitrides), creating a composite structure that combines electrical conductivity with optical absorption properties. This composite approach enables effective light blocking while maintaining electrical functionality.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces the incidence of diffracted light on the semiconductor layer, minimizing optical leakage currents and ensuring stable transistor operation even under intense light conditions, thereby enhancing the reliability of the electro-optical device.

Implementation Method 1

a light-absorption layer inside the contact hole and between the scanning line and insulating layer, to effectively block diffracted light

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a protruded portion configured to protrude from the body portion toward a region other than the channel region of the semiconductor layer... significantly reduces the incidence of diffracted light on the semiconductor layer

Methodology Applied
Scientific EffectGeometric shadowing: Shadow

Data Source

PatentUS11119376B2Electro-optical device and electronic apparatus
Publication Date: 2021.09.14 SEIKO EPSON CORP
  • US11119376B2 patent drawing
  • US11119376B2 patent drawing
  • US11119376B2 patent drawing

AI summary

An electro-optical device includes a contact hole configured to electrically connect a scanning line and a gate electrode of a TFT as a transistor, the contact hole being provided, in plan view, along a semiconductor layer of the TFT and including a body portion spaced apart from a channel region of the semiconductor layer by a first distance, and a protruded portion protruding from the body portion toward a region other than the channel region of the semiconductor layer, and spaced apart from the region other than the channel region by a second distance, which is less than the first distance.