Contact Infrared Sensor Thermal Segmentation
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Solution Overview
Problem
Temperature sensing elements in high-temperature environments, such as exhaust gas recirculation systems, suffer from thermal deterioration, leading to increased manufacturing costs and reduced reliability.
Innovation Solution
A contact-type infrared temperature sensor with a heat-resistant cylindrical member and an infrared temperature detecting member, where the temperature-sensitive section is configured as a thin wall section, and an optical function section guides infrared light from the temperature-sensitive section to the detecting member, preventing direct exposure and thermal damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If the temperature sensing element is placed directly in the high-temperature exhaust gas to increase thermal responsiveness, then the measurement speed is improved, but thermal deterioration occurs and manufacturing cost increases
Solution Approach 1:
The temperature sensor is divided into two distinct parts: a temperature-sensitive section that contacts the high-temperature exhaust gas and an infrared temperature detecting member that remains in a lower-temperature environment. This segmentation allows each part to perform its function optimally without suffering from thermal deterioration.
Solution Approach 2:
The patent introduces an intermediary optical system (including a light guide pipe and infrared transmitting window) that transfers thermal information from the high-temperature exhaust gas to the detecting member indirectly. This intermediary mechanism enables temperature measurement without direct thermal contact between the sensing element and the hot gas.
2Speed
If the temperature sensing element is placed directly in the high-temperature exhaust gas, then thermal responsiveness is improved, but manufacturing cost increases due to heat-resistant requirements
Solution Approach 1:
By segmenting the sensor into a temperature-sensitive section and a detecting member, the patent eliminates the need for expensive heat-resistant materials in the detecting member. Only the temperature-sensitive section requires thermal resistance, while the detecting member can use standard, cost-effective components.
Solution Approach 2:
The optical intermediary system allows the use of conventional, low-cost detecting members that are not designed for high-temperature environments. This approach significantly reduces manufacturing costs compared to using specialized high-temperature sensing materials.
3Device complexity
If the infrared temperature detecting member is exposed to high temperature, then direct measurement is simplified, but thermal deterioration occurs reducing reliability
Solution Approach 1:
The patent uses an optical intermediary system (light guide pipe, infrared transmitting window) to transfer infrared radiation from the temperature-sensitive section to the detecting member. This intermediary approach maintains measurement simplicity while protecting the detecting member from thermal damage.
Solution Approach 2:
The detecting member is extracted from the high-temperature environment and placed in a lower-temperature zone. The optical system extracts and transports the thermal measurement information without transporting the heat itself, thereby protecting the detecting member.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures reliable high-temperature measurement by suppressing thermal deterioration of the infrared temperature detecting member, maintaining its temperature below 150°C even when the temperature-sensitive section is at 1000°C, thus enhancing thermal responsiveness and reducing manufacturing costs.
Implementation Method 1
a temperature-sensitive section, which receives heat from a heat source and radiates infrared light
Implementation Method 2
an optical function section...guides the infrared light to the infrared temperature detecting member
Data Source
AI summary
A contact-type infrared temperature sensor 1 for high temperature measurement is provided with: a heat-resistant cylindrical member 2, having a cylindrical shape with one end as a closed section 21 and the other end as an open section 22; an infrared temperature detecting member 4, disposed facing and spaced from the closed section 21, and including no infrared filter; and an optical function section 33, having an infrared light inlet 31 disposed facing and spaced from the closed section 21 by a predetermined dimension, restricting infrared light radiated from the region spaced between the temperature-sensitive section and the infrared light inlet by the predetermined dimension to a range of the region by the infrared light inlet 31 and guiding the infrared light to the infrared temperature detecting member 4.


