Contact Infrared Sensor Thermal Segmentation

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Solution Overview

Problem

Temperature sensing elements in high-temperature environments, such as exhaust gas recirculation systems, suffer from thermal deterioration, leading to increased manufacturing costs and reduced reliability.

Innovation Solution

A contact-type infrared temperature sensor with a heat-resistant cylindrical member and an infrared temperature detecting member, where the temperature-sensitive section is configured as a thin wall section, and an optical function section guides infrared light from the temperature-sensitive section to the detecting member, preventing direct exposure and thermal damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the temperature sensing element is placed directly in the high-temperature exhaust gas to increase thermal responsiveness, then the measurement speed is improved, but thermal deterioration occurs and manufacturing cost increases

Engineering Contradiction:
Improvethermal responsivenessVSAvoidthermal deterioration resistance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The temperature sensor is divided into two distinct parts: a temperature-sensitive section that contacts the high-temperature exhaust gas and an infrared temperature detecting member that remains in a lower-temperature environment. This segmentation allows each part to perform its function optimally without suffering from thermal deterioration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary optical system (including a light guide pipe and infrared transmitting window) that transfers thermal information from the high-temperature exhaust gas to the detecting member indirectly. This intermediary mechanism enables temperature measurement without direct thermal contact between the sensing element and the hot gas.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the temperature sensing element is placed directly in the high-temperature exhaust gas, then thermal responsiveness is improved, but manufacturing cost increases due to heat-resistant requirements

Engineering Contradiction:
Improvethermal responsivenessVSAvoidmanufacturing cost
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

By segmenting the sensor into a temperature-sensitive section and a detecting member, the patent eliminates the need for expensive heat-resistant materials in the detecting member. Only the temperature-sensitive section requires thermal resistance, while the detecting member can use standard, cost-effective components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical intermediary system allows the use of conventional, low-cost detecting members that are not designed for high-temperature environments. This approach significantly reduces manufacturing costs compared to using specialized high-temperature sensing materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the infrared temperature detecting member is exposed to high temperature, then direct measurement is simplified, but thermal deterioration occurs reducing reliability

Engineering Contradiction:
Improvemeasurement structure simplicityVSAvoidthermal deterioration
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses an optical intermediary system (light guide pipe, infrared transmitting window) to transfer infrared radiation from the temperature-sensitive section to the detecting member. This intermediary approach maintains measurement simplicity while protecting the detecting member from thermal damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The detecting member is extracted from the high-temperature environment and placed in a lower-temperature zone. The optical system extracts and transports the thermal measurement information without transporting the heat itself, thereby protecting the detecting member.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable high-temperature measurement by suppressing thermal deterioration of the infrared temperature detecting member, maintaining its temperature below 150°C even when the temperature-sensitive section is at 1000°C, thus enhancing thermal responsiveness and reducing manufacturing costs.

Implementation Method 1

a temperature-sensitive section, which receives heat from a heat source and radiates infrared light

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

an optical function section...guides the infrared light to the infrared temperature detecting member

Methodology Applied
Scientific EffectInfrared light transmission: Infrared Radiation

Data Source

PatentUS9273586B2Contact-type infrared temperature sensor for high temperature measurement, thermal apparatus, and exhaust system
Publication Date: 2016.03.01 SEMITEC
  • US9273586B2 patent drawing
  • US9273586B2 patent drawing
  • US9273586B2 patent drawing

AI summary

A contact-type infrared temperature sensor 1 for high temperature measurement is provided with: a heat-resistant cylindrical member 2, having a cylindrical shape with one end as a closed section 21 and the other end as an open section 22; an infrared temperature detecting member 4, disposed facing and spaced from the closed section 21, and including no infrared filter; and an optical function section 33, having an infrared light inlet 31 disposed facing and spaced from the closed section 21 by a predetermined dimension, restricting infrared light radiated from the region spaced between the temperature-sensitive section and the infrared light inlet by the predetermined dimension to a range of the region by the infrared light inlet 31 and guiding the infrared light to the infrared temperature detecting member 4.