Contact-Input Circuit for Power Systems Using Voltage Threshold Detection

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Solution Overview

Problem

Traditional contact-input circuits in power system devices face challenges with high power dissipation and heat generation due to low input impedance, which affects the reliability and efficiency of high-speed communication in electric power systems.

Innovation Solution

A contact-input circuit that includes a voltage threshold detection device and an opto-isolator, which allows current to flow only when the higher voltage signal reaches a select threshold, reducing power dissipation and heat by using a voltage reducing circuit, transient voltage suppressor, and protection circuit to preprocess the signal, and converting AC to DC for safe usage by a lower voltage circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional contact-input circuits are used with low input impedance, then signal transmission is achieved, but power dissipation and heat generation increase

Engineering Contradiction:
Improvepower dissipationVSAvoidcommunication reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the input impedance parameter from low to high (1kΩ to 100kΩ) by replacing traditional resistive input circuits with a voltage threshold detection device and opto-isolator configuration. This parameter change dramatically reduces power dissipation while maintaining signal transmission capability through voltage-level detection rather than current-based operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the traditional electrical resistive input system with an optoelectronic system using voltage threshold detection devices and opto-isolators. This substitution eliminates the need for low-impedance resistive paths, reducing power dissipation through non-contact optical coupling while maintaining signal integrity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If voltage threshold detection device and opto-isolator are used, then power dissipation is reduced, but device complexity increases

Engineering Contradiction:
Improvepower dissipationVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into integrated voltage threshold detection devices and opto-isolator modules. By combining voltage detection, threshold comparison, and optical isolation functions into unified components, the circuit achieves high input impedance and low power dissipation without proportionally increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces voltage threshold detection devices and opto-isolators as intermediary components between the high-voltage power system and low-voltage control circuits. These intermediaries provide galvanic isolation and voltage level translation, enabling high-impedance input while protecting downstream circuitry, thus managing complexity through functional separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed contact-input circuit reduces power consumption and heat by 40% to 60% compared to traditional arrangements, with faster response times and improved precision, while maintaining isolation and protection even in harsh environments.

Implementation Method 1

The opto-isolator device generally provides a voltage signal suitable for use by the lower voltage circuit. The opto-isolator device may further be adapted to isolate the lower voltage circuit.

Methodology Applied
Scientific EffectOpto-isolation: Photoelectric Effect

Implementation Method 2

a voltage threshold detection device adapted to receive a higher voltage signal and allow current to flow through an opto-isolator when it detects that the higher voltage signal reaches a select threshold

Methodology Applied
Scientific EffectVoltage threshold detection:

Implementation Method 3

A transient voltage suppressor may be provided to limit higher transient voltages in the higher voltage signal.

Methodology Applied
Scientific EffectTransient voltage suppression:

Implementation Method 4

A voltage reducing circuit may be provided to reduce the higher voltage signal to a voltage acceptable to the threshold detection device.

Methodology Applied
Scientific EffectVoltage reduction:

Data Source

PatentUS8477517B2Contact-input arrangement for power system devices
Publication Date: 2013.07.02 SCHWEITZER ENGINEERING LABORATORIES INC
  • US8477517B2 patent drawing
  • US8477517B2 patent drawing
  • US8477517B2 patent drawing

AI summary

A contact-input circuit for a power system device is described for processing a higher voltage signal from power system equipment or another power system device for use by a lower voltage circuit. The contact-input circuit generally includes a voltage threshold detection device adapted to allow current to flow therefrom when it detects that the higher voltage signal reaches a select threshold. An opto-isolator device, which is coupled to the voltage threshold detection device, provides a voltage signal suitable for use by the lower voltage circuit when the threshold detection device allows the current-flow through the opto-isolator.