Contact Lens Fitting Set with Visual Indicators for Automated Replenishment

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Solution Overview

Problem

The existing methods for managing contact lens trial packs in eye care professional (ECP) facilities lack a user-friendly and efficient way to track available and unavailable trial packs of various brands, leading to potential stock depletion and customer preference issues due to manual ordering processes and human errors.

Innovation Solution

A modular fitting set assembly with visual indicators and a smartphone application that automatically detects the absence of contact lenses, allowing for real-time tracking and automated replenishment of trial packs, enabling a user-friendly image-based system for managing lens supplies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual tracking methods are used to monitor trial pack inventory, then device complexity is reduced, but reliability deteriorates due to human error and memory failures

Engineering Contradiction:
Improveinventory tracking reliabilityVSAvoidtracking system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables self-service inventory monitoring where the visual indicators automatically reveal stock status without requiring active human intervention or complex electronic displays. The indicators self-activate when lenses are depleted, providing reliable tracking through passive visual cues rather than complex active systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses visual indicators that change their visible state (color or appearance) to signal inventory status. When trial packs are depleted, the indicators undergo a visible transformation to alert administrators, providing reliable stock tracking through simple color or visual changes rather than complex electronic displays.

Inventive Principle:
Principle #32Color changes

2Reliability

If automated sensors and real-time tracking systems are implemented, then reliability improves, but device complexity and cost increase significantly

Engineering Contradiction:
Improvestock monitoring reliabilityVSAvoidautomation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces expensive automated sensors with simple, inexpensive visual indicators that can be easily replaced when depleted. These disposable-like indicators provide reliable stock monitoring without the high cost and complexity of electronic sensors, using simple visual elements that trigger replenishment actions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system extracts the essential function of stock monitoring from complex automated systems and isolates it into simple visual indicators. By removing unnecessary electronic complexity and retaining only the core function of signaling stock status, the system achieves reliability without high device complexity or cost.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If administrators manually monitor and reorder trial packs, then device complexity remains low, but loss of time increases due to administrative tasks

Engineering Contradiction:
Improvereplenishment efficiencyVSAvoidadministrative time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system provides immediate visual feedback when trial packs are depleted through activated indicators. This feedback mechanism eliminates the need for administrators to manually check inventory levels, automatically signaling when replenishment is needed and reducing administrative time while maintaining low system complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The visual indicators are pre-configured to automatically activate when stock is depleted, performing the alert function before administrators need to take action. This preliminary visual notification eliminates the need for active manual monitoring, reducing administrative time while maintaining simplicity.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If visual indicators are added to track lens availability, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvestock status detection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the inventory tracking function into separate visual indicator units, one for each lens type or category. Each indicator independently monitors and signals its specific stock status, providing reliable tracking without requiring a complex integrated system. The segmentation allows simple, modular indicators rather than a complex unified system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4104122B1Contact lens fitting set assembly and automatic identification techniques
Publication Date: 2024.08.07 ALCON INC
  • EP4104122B1 patent drawingFigure 1
  • EP4104122B1 patent drawingFigure 2A~2B
  • EP4104122B1 patent drawingFigure 3A~3B

AI summary

A system and techniques for identifying an absence of any contact fitting lens in an user-friendly manner for automated replenishment. The system includes an assembly stocked with fitting lenses of know types that are depletable from known compartment locations of the assembly. Further, depletion of a compartment through the natural course of fitting lens distribution to customers results in the automatic display of a visual indicator at the corresponding compartment location. Thus, an imaging application of the front of the assembly may be utilized to immediately ascertain lens types of the assembly which are depleted. As a result, the image may be used to facilitate automatic replenishment of such depleted fitting lenses.