Contact-Separation Mechanism Timing Control for Image Quality

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Solution Overview

Problem

In contact development-system image forming apparatuses, switching between contact and separated states for different color stations can lead to image quality degradation due to contact streaks and separation shocks, affecting the quality of images formed by other color stations.

Innovation Solution

The image forming apparatus includes a control unit that synchronizes the timing of electrostatic latent image development based on the contact timing of photosensitive members and development units, preventing contact streaks and separation shocks by adjusting the timing of image formation to avoid superimposition of these issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the contact-separation mechanism switches between contact state and separated state for different color stations, then the apparatus can form both full-color and monochrome images, but image quality degrades due to contact streaks and separation shocks affecting other color stations

Engineering Contradiction:
Improveimage formation capabilityVSAvoidimage quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The control unit advances or delays the timing of electrostatic latent image formation in advance of the contact-separation switching operation. By preliminarily adjusting the image formation timing to occur during the contact state and complete before separation occurs, the invention prevents contact streaks and separation shocks from degrading image quality, thus resolving the contradiction between versatility and image quality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit monitors the contact timing information from the contact-separation mechanism and uses this feedback to dynamically adjust the timing of electrostatic latent image formation. This closed-loop control ensures that image formation is synchronized with the contact state, preventing quality degradation while maintaining adaptability for different image types

Inventive Principle:
Principle #23Feedback

2Productivity

If image formation is executed while switching development rollers and photosensitive drums between contact and separated states, then the apparatus can handle different image types, but contact streaks and separation shocks degrade image quality

Engineering Contradiction:
Improveimage formation efficiencyVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The control unit preliminarily determines the optimal timing for electrostatic latent image formation based on predicted contact-separation switching patterns. By advancing the image formation timing to occur during the contact state before separation occurs, the invention maintains high productivity while preventing contact streaks and separation shocks from degrading image quality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention dynamically adjusts the timing of electrostatic latent image formation based on the real-time switching state of the contact-separation mechanism. This dynamic timing adjustment allows the system to optimize image formation efficiency for different image types while maintaining image quality by ensuring formation occurs during appropriate contact states

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses image quality degradation by controlling the timing of image formation to prevent contact streaks and separation shocks, ensuring high-quality images across all color stations.

Implementation Method 1

a plurality of development units respectively corresponding to the plurality of photosensitive members and configured to develop electrostatic latent images formed on the plurality of photosensitive members as toner images

Methodology Applied
Scientific EffectElectrostatic latent image development: Electrostatic Induction

Data Source

PatentUS9939757B2Image forming apparatus including a contact-separation mechanism
Publication Date: 2018.04.10 CANON KK
  • US9939757B2 patent drawing
  • US9939757B2 patent drawing
  • US9939757B2 patent drawing

AI summary

A plurality of development units includes at least a first development unit and a second development unit, and a plurality of photosensitive members includes at least a first photosensitive member corresponding to the first development unit and a second photosensitive member corresponding to the second development unit. After shifting the first development unit and the first photosensitive member into a contact state and shifting the second development state and the second photosensitive member into a contact state, a control unit controls a timing at which the first development unit develops an electrostatic latent image, based on a contact timing at which the second development unit and the second photosensitive member are shifted into a contact state.