Railway Contact Wire Crossing With Spacer-Controlled Interruption

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Solution Overview

Problem

Conventional systems for carrying contact wires above railroad switches and catenary junctions require a higher number of supporting structures due to the convexity of catenaries, which negatively impacts track guiding and increases mechanical stress, especially during thermal agitation.

Innovation Solution

A system where the first contact wire and second contact wire cross or merge through an interruption above a railway junction, using a supporting beam with a spacer to maintain a minimum interruption length and reduce mechanical stress, and adjustable elements to facilitate easy installation and alignment, while minimizing the need for additional supporting structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional catenary systems are used with convexity to guide tracks through railroad switches, then track guiding is maintained, but the number of supporting structures increases and mechanical stress increases during thermal agitation

Engineering Contradiction:
Improvetrack guidingVSAvoidnumber of supporting structures
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The first contact wire is segmented into two separate sections that run parallel to each other through the railroad switch, rather than forming a single convex catenary. This segmentation eliminates the need for additional supporting structures while maintaining reliable track guiding for both railroad tracks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A spacer element is introduced as an intermediary component between the two parallel contact wire sections. This spacer maintains the required distance between the sections and prevents mechanical stress transfer during thermal agitation, resolving the contradiction between simplified structure and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the interruption length of the first contact wire is reduced to minimize unevenness for pantographs, then smoothness for pantographs is improved, but mechanical stress is introduced into the second contact wire during thermal agitation

Engineering Contradiction:
Improvesmoothness for pantographVSAvoidmechanical stress in second contact wire
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The spacer acts as a mediator that maintains a controlled interruption length in the first contact wire. This controlled spacing smooths the transition for pantographs while simultaneously preventing mechanical stress from being transferred to the second contact wire during thermal expansion and contraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The interruption length is optimized to a specific parameter range that balances two competing requirements: short enough to minimize unevenness for pantographs, but long enough to prevent mechanical stress in the second contact wire during thermal agitation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the catenary junction is embodied as a cross configuration, then the number of supporting structures is reduced, but installation and alignment complexity increases

Engineering Contradiction:
Improvenumber of supporting structuresVSAvoidinstallation and alignment
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The spacer element is designed with rotatable mounting capability, allowing it to be dynamically adjusted during installation. This enables easy alignment of the crossing catenaries while maintaining the simplified cross configuration that reduces the number of supporting structures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The crossing angle of the two catenaries can be adjusted by rotating the spacer element, allowing optimization of installation parameters without requiring additional supporting structures. This makes the cross configuration practically implementable despite initial alignment challenges.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3766730B1System for carrying contact wires
Publication Date: 2023.10.11 FURRER FREY AG
  • EP3766730B1 patent drawingFigure 1
  • EP3766730B1 patent drawingFigure 2
  • EP3766730B1 patent drawingFigure 3

AI summary

The invention relates to a system (32) for carrying a first contact wire (19) and a second contact wire (19') crossing or merging the first contact wire (19) through an interruption (33) above a railway junction (3), comprising - a supporting beam (28), - a first carrying element (34) that is connected to the supporting beam (28) at a first position and adapted to carry the first contact wire (19), - a second carrying element (35) that is connected to the supporting beam (28) at a second position position and adapted to carry the first contact wire (19), and - a spacer (36) that is connected to the supporting beam (28) at a third position position between the first position and the second position and adapted to secure a predefined minimum length (37) for the interruption of the first contact wire (19) seen in a course direction of the first contact wire (19).