Contactless Power Supply Coil Layout for Battery-Free Moving Bodies

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Solution Overview

Problem

Existing contactless electric power supply devices for moving bodies require large and heavy secondary-side transformer units and batteries, making the moving body cumbersome and inefficient, as power supply varies with position and requires additional charging circuits.

Innovation Solution

A contactless electric power supply device with multiple electric power supply elements and receiving elements arranged along a moving direction, using alternating current and a face-to-face power supply section to ensure continuous power delivery, eliminating the need for batteries and charging circuits by maintaining a face-to-face state for efficient power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a contactless electric power supply device uses secondary-side transformer units and batteries to supply power to moving bodies, then power supply stability is improved, but the moving body becomes larger and heavier

Engineering Contradiction:
Improvepower supply stabilityVSAvoidmoving body weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention extracts and removes the batteries and charging circuits from the moving body, placing only the electric power receiving element on the moving body while keeping the electric power supply elements on the fixed section. This extraction eliminates the weight of energy storage devices while maintaining continuous power supply through the face-to-face arrangement of supply and receiving elements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention pre-arranges multiple electric power supply elements on the fixed section in a face-to-face arrangement with receiving elements, so that power supply is prepared in advance along the movement path. This preliminary arrangement ensures that the moving body receives continuous power without needing onboard energy storage.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If multiple primary-side transformer units are arranged at intervals along the entire movement range, then continuous power supply is improved, but device complexity increases

Engineering Contradiction:
Improvecontinuous power supplyVSAvoidnumber of transformer units
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention segments the power supply system into multiple electric power supply elements arranged at intervals on the fixed section, each corresponding to a receiving element on the moving body. This segmentation allows continuous power supply through distributed elements while reducing the complexity of each individual unit compared to using fewer, larger transformers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces the face-to-face arrangement as an intermediary configuration between supply and receiving elements, enabling efficient electromagnetic coupling without requiring the moving body to carry heavy batteries. The alternating current power source serves as an intermediary that converts DC to AC for transmission through the supply elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If a large secondary-side transformer unit is provided on the moving body to increase driving force, then power output is improved, but the moving body becomes larger and heavier

Engineering Contradiction:
Improvedriving forceVSAvoidmoving body size
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The invention extracts the large transformer unit and batteries from the moving body, replacing them with a compact electric power receiving element. The power generation function is moved to the fixed section where multiple supply elements can be arranged, allowing the moving body to remain small and light while still receiving sufficient power.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the spatial arrangement from a single large transformer on the moving body to multiple distributed supply elements on the fixed section in face-to-face arrangement. This dimensional redistribution allows power to be supplied externally, eliminating the need for large onboard transformers and energy storage devices.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a smaller, lighter moving body with stable power supply to the electric load, as the electric power receiving elements are smaller than the supply elements, and power is delivered efficiently without the need for additional charging circuits or batteries.

Implementation Method 1

multiple electric power receiving elements provided on a moving body configured to move along the moving direction, arranged separated from each other along the moving direction, and configured to receive the alternating current in a contactless manner by being electrically coupled with one of the multiple electric power supply elements that is positioned facing one of the electric power receiving elements

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11984732B2Contactless electric power supply device
Publication Date: 2024.05.14 FUJI CORP
  • US11984732B2 patent drawing
  • US11984732B2 patent drawing
  • US11984732B2 patent drawing

AI summary

A contactless electric power supply device of the present invention is provided with: multiple supply coils and an alternating current power source arranged on a fixed section; multiple receiving coils and a receiving circuit provided on a moving body; and a face-to-face power supply section provided for each of the multiple supply coils and configured to supply alternating current power from the alternating current power source to the supply coils only when detecting a face-to-face state between the supply coil and the receiving coil; wherein separation distances and lengths in the moving direction of the multiple supply coils and multiple receiving coils are set to satisfy face-to-face conditions, and a receiving circuit converts alternating current power received by at least one of the receiving coils in the face-to-face state and generates a receiving voltage at least equal to a driving voltage.