Contactless Power Transfer Guide Unit for Coil Alignment

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Solution Overview

Problem

Contactless power transfer systems face inefficiencies due to mismatches in magnetic flux distributions between power transmitting and receiving units, leading to reduced power transfer efficiency, especially when the types of coil units differ, and positional deviations affect transfer efficiency.

Innovation Solution

A guide unit is implemented in both power transmitting and receiving devices to adjust the position based on the type of coil units, ensuring alignment for optimal power transfer efficiency, with the guide unit determining the correct alignment for same or different types of coil units, and informing users of the parking position for vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the power receiving device is guided to the same position irrespective of coil type, then the guidance system is simple, but the power transfer efficiency deteriorates due to magnetic flux distribution mismatch

Engineering Contradiction:
Improveguidance system complexityVSAvoidpower transfer efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The guidance system dynamically adjusts the guide position based on the detected coil type. The guide unit changes the guided position according to the type of power receiving unit, allowing the system to adapt to different magnetic flux distributions while maintaining reasonable system complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the positional parameter (guide position) based on the coil type detection. By adjusting the guide position parameter according to the specific coil type, the system optimizes power transfer efficiency for each coil configuration without requiring a completely different guidance system

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the center positions of power transmitting and receiving units are aligned, then the alignment is simple, but power transfer efficiency decreases when coil types differ

Engineering Contradiction:
Improvealignment simplicityVSAvoidpower transfer efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The alignment strategy dynamically adapts based on coil type matching. When coil types are the same, center alignment is used for simplicity; when coil types differ, the system calculates and applies an optimal offset position to maximize power transfer efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system applies different alignment strategies to different coil type combinations. Instead of a universal alignment rule, the guide position is locally optimized for each specific pairing of transmitting and receiving coil types, ensuring optimal performance for each configuration

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If coil types are mismatched without position adjustment, then the system is flexible, but power transfer efficiency deteriorates

Engineering Contradiction:
Improvecoil type compatibilityVSAvoidpower transfer efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system performs preliminary detection of the power receiving unit's coil type before power transfer begins. Based on this detection, the guide unit pre-calculates and sets the optimal guide position, ensuring that the transmitting and receiving units are optimally aligned before power transfer starts

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from coil type detection to adjust the guide position. The guide unit receives information about the power receiving unit type and automatically adjusts the guidance position accordingly, creating a closed-loop system that optimizes power transfer efficiency based on the specific coil configuration

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for high power transmission efficiency by aligning the power transmitting and receiving units effectively, even when their types differ, and assists in parking vehicles by determining the optimal position for power reception, thereby improving overall system efficiency and user convenience.

Implementation Method 1

a power transmitting unit (220) that is configured to be able to contactlessly transmit electric power to a power receiving unit (110)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a power receiving unit (110) that is configured to be able to contactlessly receive electric power from a power transmitting unit (220)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9379572B2Contactless power transmitting device, contactless power receiving device, and contactless power transfer system
Publication Date: 2016.06.28 TOYOTA JIDOSHA KK
  • US9379572B2 patent drawing
  • US9379572B2 patent drawing
  • US9379572B2 patent drawing

AI summary

A power transmitting device includes: a power transmitting unit being able to contactlessly transmit electric power to a power receiving unit of a power receiving device; and a guide unit changing a guide position of the power receiving device at power reception of the power receiving device on the basis of a type of the power receiving unit. The guide unit may when the types of the power receiving and transmitting units are the same, set a position of the power receiving unit, at which center positions of the power receiving and transmitting units coincide with each other, for the guide position, and, when the types of the power receiving and transmitting units are different, set a position of the power receiving unit, at which the center positions of the power receiving and transmitting units deviate from each other, for the guide position.