Contactless Reed Sensor Door Switch for Aircraft Lavatory

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Solution Overview

Problem

Aircraft lavatory door switch arrangements face challenges in simplifying manufacturability, maintainability, reliability, and passenger comfort due to varying aircraft lavatory architectures, requiring complex and adaptable systems.

Innovation Solution

A contactless door switch arrangement for aircraft lavatory doors that uses a sensor device to generate closure and locking status signals, featuring a pivotable actuating device and reed sensors, which can be easily installed and adapted to different lavatory designs, including a compact housing and adapter plates for seamless integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a contactless sensor device is used for detection, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical contact-based switches with contactless sensor devices (magnetic sensors) that detect the position of magnetic actuators. This substitution eliminates wear and contact issues while providing reliable detection of door closure and locking states, directly resolving the contradiction between reliability improvement and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor device serves multiple functions: detecting door closure status, detecting locking status, and providing position information for both the door leaf and locking element. This multi-functionality reduces the need for separate detection systems, thereby managing device complexity while maintaining high reliability through a unified contactless detection approach.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the door switch arrangement is adapted to different lavatory architectures, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The door switch arrangement is designed as a universal module that can be adapted to different lavatory door architectures (swing doors, sliding doors, bi-fold doors) without requiring fundamental design changes. The same sensor device and actuator configuration serve multiple door types, improving adaptability while controlling complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system is divided into modular components: the sensor device module, the actuator module, and the evaluation unit. This segmentation allows the core detection mechanism to remain simple and standardized, while adaptation to different architectures is achieved through configurable installation positions and orientations of the modular components.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If a compact housing is used, then space utilization is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvehousing volumeVSAvoidmanufacturing precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The actuator is positioned within or adjacent to the sensor device housing, and the magnetic field detection range encompasses the actuator's movement path. This nested arrangement minimizes the overall housing volume while maintaining adequate detection accuracy, as the magnetic field naturally provides a tolerance buffer that reduces stringent manufacturing precision requirements.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances manufacturability, maintainability, and reliability by providing a compact, flexible, and space-saving system that generates accurate status signals for improved passenger comfort and safety, reducing complexity and tolerance issues.

Implementation Method 1

the sensor device has a plurality of contactless sensors, wherein a first sensor is designed and arranged to be contactlessly actuated by the actuating device

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS10829955B2Door switch arrangement for a lavatory door device of an aircraft
Publication Date: 2020.11.10 AIRBUS OPERATIONS GMBH
  • US10829955B2 patent drawing
  • US10829955B2 patent drawing
  • US10829955B2 patent drawing

AI summary

To reduce complexity, solve tolerance problems and increase reliability and customer satisfaction, a door switch arrangement for a lavatory of an aircraft is provided, wherein, to generate signals which indicate a current status of the lavatory door, the door switch arrangement uses a sensor device with contactlessly operating reed sensors.