Contactless Sensor Package for Direct Junction Temperature Sensing

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Solution Overview

Problem

Current semiconductor device products lack accurate and direct temperature measurement capabilities due to internal temperature sensors providing only general and inaccurate readings, contributing to larger and more complex products.

Innovation Solution

Implementing a device package with a sensor receptacle and sensor positioned externally, such as in a trench or molding, to directly measure device junction temperature without contact, using sensors like IR thermopile or thermocouples, allowing for precise and cost-effective temperature sensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If internal temperature sensors are installed in semiconductor devices, then temperature measurement capability is provided, but product size increases and measurement accuracy deteriorates due to indirect measurement

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidproduct size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The sensor is extracted from the internal structure and relocated to an external position on the device package surface. This allows direct measurement of device temperature without occupying internal space, thereby improving measurement accuracy while maintaining compact product size.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A sensor receptacle structure serves as an intermediary between the device and the external sensor. This receptacle provides a dedicated mounting location that enables direct thermal coupling or proximity sensing, achieving accurate temperature measurement without internal sensor installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If internal temperature sensors are installed, then temperature measurement is enabled, but device complexity increases

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The temperature sensing function is extracted from the device internal structure and implemented externally. This separation simplifies the device architecture by eliminating the need for internal sensor integration while maintaining the measurement capability through the external sensor positioned in the sensor receptacle.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sensor receptacle structure serves multiple functions: it provides mechanical support for the external sensor, establishes thermal coupling or proximity for accurate measurement, and maintains a compact form factor. This multi-functionality reduces overall device complexity compared to dedicated internal sensor implementations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If sensors are located in adjoining structures, then general measurement is enabled, but direct device property measurement accuracy deteriorates

Engineering Contradiction:
Improvesensor placement flexibilityVSAvoiddevice property measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The sensor receptacle is positioned at a specific location on the device package surface that provides optimal thermal coupling or proximity to the device being measured. This localized positioning ensures accurate direct measurement of device properties while maintaining placement flexibility through the external configuration.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and faster temperature measurement externally, reducing product size and cost while improving design flexibility and noise immunity, eliminating the need for internal sensors.

Implementation Method 1

using sensors like IR thermopile or thermocouples

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

using sensors like IR thermopile or thermocouples

Methodology Applied
Scientific EffectThermocouple effect: Thermocouple

Data Source

PatentUS20250273528A1Device package having a contactless sensor and process of implementing the same
Publication Date: 2025.08.28 WOLFSPEED INC
  • US20250273528A1 patent drawing
  • US20250273528A1 patent drawing
  • US20250273528A1 patent drawing

AI summary

A device package includes an assembly that includes an assembly top surface; signal contacts arranged in and/or on the assembly; power contacts arranged in and/or on the assembly; at least one power device; at least one sensor receptacle; and at least one sensor arranged in the at least one sensor receptacle.