Contactless Tag Shielding in Card Cavity

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Solution Overview

Problem

Existing contactless electronic tags designed for metallic environments, such as mobile phones, are thick due to intermediate magnetically hyper-conductive layers and are not easily customizable, limiting their diversity and compatibility with various formats.

Innovation Solution

A contactless electronic device with a near-field communication antenna and a magnetic shielding layer integrated into a microcircuit card body with a detachable plate, allowing for customizable shapes and formats without requiring specialized equipment, as the shielding layer is housed within a cavity in the card body, maintaining a standardized thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an intermediate layer and cover are added to protect the antenna in a metallic environment, then magnetic shielding is improved, but the tag thickness increases

Engineering Contradiction:
Improvemagnetic interference protectionVSAvoidtag thickness
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The magnetic shielding layer is merged with the card body structure by integrating it into a cavity within the body. This combines the shielding function with the structural support function, eliminating the need for separate intermediate layers and covers, thereby maintaining protection while reducing overall thickness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The magnetic shielding layer is nested within a cavity in the card body, placing one structure inside another. This nesting approach allows the shielding layer to be housed within the existing body structure rather than adding external layers, thus maintaining a thin profile while providing magnetic interference protection.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the tag structure is made complex to accommodate various formats, then customization capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecustomization capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tag is segmented into a standardized card body and a separate detachable plate. The card body maintains a uniform standardized structure for easy manufacturing, while the detachable plate can be customized in various formats and shapes. This segmentation allows customization without increasing the complexity of the main body structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The standardized card body serves as a universal support structure that can accommodate different types of detachable plates with various formats and shapes. This universal design allows the same card body to support multiple customization options, enabling versatility without requiring specialized manufacturing equipment or complex structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If a standardized card body is used for all tag formats, then manufacturing simplicity is improved, but adaptability to different shapes is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidshape variety
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The tag is divided into a standardized card body and a detachable plate. The card body maintains uniform standardized dimensions and structure for simple manufacturing, while the detachable plate can be formed in various shapes and formats. This segmentation decouples the manufacturing simplicity of the body from the shape variety of the final tag.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable plate can be dynamically attached to or removed from the standardized card body. This dynamic connection allows the same standardized body to be combined with different plate shapes and formats, providing adaptability without requiring the body itself to be complex or varied in structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy customization of tags in various shapes and formats, ensuring optimal protection against magnetic interference while maintaining a thin profile, allowing for post-manufacture customization without dedicated equipment, and compatibility with metallic environments.

Implementation Method 1

a magnetic shielding layer arranged to extend at least partially under the antenna area

Methodology Applied
Scientific EffectMagnetic shielding: Magnetic Field

Data Source

PatentUS9037080B2Contactless electronic device, process for manufacturing the device and contactless electronic tag
Publication Date: 2015.05.19 IDEMIA FRANCE SAS
  • US9037080B2 patent drawing
  • US9037080B2 patent drawing
  • US9037080B2 patent drawing

AI summary

The device (10) includes a near-field communication antenna (12) delimiting a useful magnetic field receiving area (S), a microcircuit (14) connected to the antenna (12) and a magnetic shielding layer (16) arranged so as to extend at least partially under the area (S). It also includes a support (18) built into a microcircuit card body (20) including an open cavity (30) in one of its faces (F2) extending at least partially under the antenna area (S) and sized so as to completely accommodate the shielding layer (16). More specifically, the body (20) includes a detachable plate (22) within which are arranged the antenna (12) and the microcircuit (14) and within which the layer (16) extends at least partially.