Packaging Container With Barrier Layers and Scavenger
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Solution Overview
Problem
Conventional containers, such as plastic, paper, and cardboard, have limited oxygen and moisture barrier capabilities, leading to reduced shelf life of products sensitive to these factors, while glass and metal containers are limited by cost, weight, and convenience, and trapped oxygen and moisture further shorten product shelf life.
Innovation Solution
A container system with a scavenger element and barrier layers that absorb oxygen and moisture, optionally flushed with inert gas and hermetically sealed, featuring a retainer disc and sealing member to enhance barrier properties and extend shelf life.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If plastic, paper, or cardboard containers are used, then cost and convenience are improved, but oxygen and moisture barrier capability deteriorates
Solution Approach 1:
The container employs a composite structure combining plastic container body with integrated barrier layers (oxygen barrier and moisture barrier) and scavenger elements. This multi-material approach maintains the cost and convenience advantages of plastic while achieving superior barrier performance through the combined functionality of different materials working together.
Solution Approach 2:
The barrier layers and scavenger elements are nested within or integrated into the container structure itself. The oxygen barrier and moisture barrier are incorporated as layers within the container walls, and scavenger elements are positioned inside the container cavity, creating a nested protective system that enhances barrier capability without requiring separate external components.
2Reliability
If glass or metal containers are used, then oxygen and moisture barrier capability is improved, but cost, weight, and convenience deteriorate
Solution Approach 1:
Instead of using heavy glass or metal throughout the entire container, the invention applies barrier and scavenging functionality locally where needed. The oxygen barrier and moisture barrier are implemented as specific layers in critical areas of the container walls, and scavenger elements are strategically positioned inside the container to address oxygen and moisture issues at their sources, rather than requiring the entire container to be made of heavy materials.
Solution Approach 2:
The invention uses lightweight, inexpensive plastic container materials combined with thin barrier layers and small scavenger elements, replacing the need for expensive, heavy glass or metal containers. The plastic container with integrated barrier and scavenger systems provides adequate protection at lower cost and weight, accepting that the container may be single-use or have limited reuse rather than being a permanent durable solution.
3Device complexity
If conventional containers are used, then simplicity is maintained, but trapped oxygen and moisture cause shelf life to deteriorate
Solution Approach 1:
The scavenger elements are pre-installed inside the container before the product is packaged. These scavengers begin absorbing oxygen and moisture immediately upon container sealing, acting in advance to protect the product during storage. The barrier layers are also pre-integrated into the container structure, providing immediate protection from the moment of sealing without requiring additional steps or components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The container system effectively extends the shelf life of products by minimizing oxygen and moisture exposure, maintaining product quality for several months longer than conventional containers.
Implementation Method 1
a scavenger element in fluid communication with the inside volume, where the scavenger element constructed to absorb moisture, oxygen, or a combination thereof
Implementation Method 2
The wall and the bottom of the container include layers with at least one of an in-mold label, an oxygen barrier, or a moisture barrier
Data Source
AI summary
A storage system for storing a product sensitive to oxygen or moisture includes a container with a bottom, a top edge defining a top opening, and a wall extending between the bottom and the top edge. The bottom, top edge, and wall define an inside volume. The system further includes a sealing member removably attached to the top edge and sealing the top opening, and a scavenger element in fluid communication with the inside volume, where the scavenger element is constructed to absorb moisture, oxygen, or a combination thereof. The wall and the bottom of the container include layers with at least one of an in-mold label, an oxygen barrier, or a moisture barrier. The system may further include a scavenger compartment and a retainer disc for retaining the scavenging element in the scavenger compartment. The container may optionally be flushed with an inert gas and hermetically sealed, and be closed with a lid.


