Packaging Container With Barrier Layers and Scavenger

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Solution Overview

Problem

Conventional containers, such as plastic, paper, and cardboard, have limited oxygen and moisture barrier capabilities, leading to reduced shelf life of products sensitive to these factors, while glass and metal containers are limited by cost, weight, and convenience, and trapped oxygen and moisture further shorten product shelf life.

Innovation Solution

A container system with a scavenger element and barrier layers that absorb oxygen and moisture, optionally flushed with inert gas and hermetically sealed, featuring a retainer disc and sealing member to enhance barrier properties and extend shelf life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plastic, paper, or cardboard containers are used, then cost and convenience are improved, but oxygen and moisture barrier capability deteriorates

Engineering Contradiction:
Improvecost and convenienceVSAvoidoxygen and moisture barrier capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The container employs a composite structure combining plastic container body with integrated barrier layers (oxygen barrier and moisture barrier) and scavenger elements. This multi-material approach maintains the cost and convenience advantages of plastic while achieving superior barrier performance through the combined functionality of different materials working together.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The barrier layers and scavenger elements are nested within or integrated into the container structure itself. The oxygen barrier and moisture barrier are incorporated as layers within the container walls, and scavenger elements are positioned inside the container cavity, creating a nested protective system that enhances barrier capability without requiring separate external components.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If glass or metal containers are used, then oxygen and moisture barrier capability is improved, but cost, weight, and convenience deteriorate

Engineering Contradiction:
Improveoxygen and moisture barrier capabilityVSAvoidcost, weight, and convenience
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of using heavy glass or metal throughout the entire container, the invention applies barrier and scavenging functionality locally where needed. The oxygen barrier and moisture barrier are implemented as specific layers in critical areas of the container walls, and scavenger elements are strategically positioned inside the container to address oxygen and moisture issues at their sources, rather than requiring the entire container to be made of heavy materials.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses lightweight, inexpensive plastic container materials combined with thin barrier layers and small scavenger elements, replacing the need for expensive, heavy glass or metal containers. The plastic container with integrated barrier and scavenger systems provides adequate protection at lower cost and weight, accepting that the container may be single-use or have limited reuse rather than being a permanent durable solution.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If conventional containers are used, then simplicity is maintained, but trapped oxygen and moisture cause shelf life to deteriorate

Engineering Contradiction:
ImprovesimplicityVSAvoidshelf life
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The scavenger elements are pre-installed inside the container before the product is packaged. These scavengers begin absorbing oxygen and moisture immediately upon container sealing, acting in advance to protect the product during storage. The barrier layers are also pre-integrated into the container structure, providing immediate protection from the moment of sealing without requiring additional steps or components.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The container system effectively extends the shelf life of products by minimizing oxygen and moisture exposure, maintaining product quality for several months longer than conventional containers.

Implementation Method 1

a scavenger element in fluid communication with the inside volume, where the scavenger element constructed to absorb moisture, oxygen, or a combination thereof

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

The wall and the bottom of the container include layers with at least one of an in-mold label, an oxygen barrier, or a moisture barrier

Methodology Applied
Scientific EffectBarrier property:

Data Source

PatentUS10661966B2Container with oxygen and moisture barrier and scavenger capability
Publication Date: 2020.05.26 LINK SNACKS INC
  • US10661966B2 patent drawing
  • US10661966B2 patent drawing
  • US10661966B2 patent drawing

AI summary

A storage system for storing a product sensitive to oxygen or moisture includes a container with a bottom, a top edge defining a top opening, and a wall extending between the bottom and the top edge. The bottom, top edge, and wall define an inside volume. The system further includes a sealing member removably attached to the top edge and sealing the top opening, and a scavenger element in fluid communication with the inside volume, where the scavenger element is constructed to absorb moisture, oxygen, or a combination thereof. The wall and the bottom of the container include layers with at least one of an in-mold label, an oxygen barrier, or a moisture barrier. The system may further include a scavenger compartment and a retainer disc for retaining the scavenging element in the scavenger compartment. The container may optionally be flushed with an inert gas and hermetically sealed, and be closed with a lid.