Shipping Container Tubular Frame Air Ducts for Rapid Interrogation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Shipping containers pose a global challenge as they may contain unauthorized materials such as contraband, drugs, explosives, biowarfare materials, or radioactive substances, necessitating an efficient method to interrogate sample air for detection of such materials.

Innovation Solution

The use of tubular frame members as air ducts within shipping containers to receive, convey, and recycle sample air, facilitating the collection, observation, identification, examination, or analysis of airborne particles containing target materials through suitable detection apparatus, while minimizing contamination and optimizing airflow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional air sampling methods are used to interrogate shipping containers, then the detection of unauthorized materials can be performed, but the interrogation process is slow and inefficient due to inadequate airflow management

Engineering Contradiction:
Improveinterrogation speedVSAvoidtime required for container inspection
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The container interior is divided into multiple interrogation zones with dedicated air ducts and fans for each zone. This segmentation allows parallel interrogation of different sections simultaneously, dramatically increasing productivity while reducing total inspection time

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A network of air ducts serves as intermediaries to channel air from multiple sources (fans, natural convection) to the detection apparatus. This intermediary system optimizes airflow rates and enables rapid sampling of large air volumes without requiring direct access to all container areas

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If high airflow rates are used to rapidly sample air from containers, then detection sensitivity improves, but air turbulence increases causing contamination and reduced measurement precision

Engineering Contradiction:
Improvedetection accuracyVSAvoidairborne particle contamination
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

Different regions of the container have customized airflow characteristics tailored to local requirements. Detection zones utilize laminar, low-velocity airflow to minimize turbulence and contamination, while other areas can tolerate higher velocities for rapid air exchange. This local optimization simultaneously achieves high detection precision and efficient sampling

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The airflow system is dynamically adjustable, allowing velocity and flow rate to be optimized for each specific detection event. Flow rates can be increased for bulk sampling then reduced for precise detection, adapting conditions to match the specific requirements of each interrogation phase

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple air sampling points are installed throughout the container, then detection sensitivity increases, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidnumber of air ducts and sampling points
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air duct network serves multiple functions simultaneously: it distributes air from various fans, collects samples from numerous container zones, provides pathways for both fresh air intake and exhaust, and supports both rapid sampling and precise detection modes. This multi-functionality achieves high detection reliability without proportionally increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple air sampling functions are merged into a unified duct system. Rather than separate systems for each sampling point, a single integrated network handles all air movement, sampling, and transport to the detection apparatus, reducing overall complexity while maintaining comprehensive coverage

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid and efficient interrogation of large volumes of sample air from shipping containers, enhancing the speed, sensitivity, and accuracy of detecting unauthorized materials, thereby improving security at seaports and airports.

Implementation Method 1

The shape of the air discharge openings of the air input interior ports may be operable to deliver a turbulent jet of input air into the container interior

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

en train at least some of any airborne particles containing target materials

Methodology Applied
Scientific EffectEntrainment: Entrainment

Implementation Method 3

it may be useful to vibrate the top wall 13 in order to loosen or free at least some of such attached particles of unauthorized materials

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 4

A vibration apparatus 75 may be used to vibrate the top wall 13

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS8881574B2Shipping container interrogation apparatus and methods
Publication Date: 2014.11.11 RES INT INC
  • US8881574B2 patent drawing
  • US8881574B2 patent drawing
  • US8881574B2 patent drawing

AI summary

A shipping container interrogation apparatus and method that utilizes the tubular frame members of the container to deliver input air to the interior of the container, and to receive sample air from the interior of the container. A detection apparatus may be used to detect an unauthorized material in the sample air that is received from the interior of the container. Sample air from the detection apparatus may be recycled back into the container by use of a tubular frame member of the container. Input air may be delivered to the interior of the container with turbulence and in any desired direction or pattern for better interrogation of the interior of the container.