Container Gripper Frame With Guide Alignment and Obstruction Clearance

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Solution Overview

Problem

Gripping devices used by load handling devices often fail to properly align and securely engage with the top of storage containers due to obstructions, leading to incomplete or insecure gripping.

Innovation Solution

A gripping device with a frame having a downwardly extending peripheral wall and a gripping mechanism that can releasably grip containers from below, equipped with sensors, guide members, and a cable tensioner to ensure accurate alignment and secure engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the gripping device uses a traditional solid frame structure, then structural strength is improved, but obstructions cannot be accommodated and alignment with containers is compromised

Engineering Contradiction:
Improvestructural strengthVSAvoidability to accommodate obstructions
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The frame is segmented by introducing openings that divide the solid structure into separate regions, allowing obstructions to pass through while maintaining the overall structural integrity and strength of the frame

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame structure is modified locally by adding openings in specific positions where obstructions are likely to occur, while keeping other portions of the frame solid to maintain structural strength where needed

Inventive Principle:
Principle #3Local quality

2Device complexity

If the gripping device is lowered directly without alignment features, then device complexity is reduced, but alignment and engagement with containers becomes unreliable

Engineering Contradiction:
Improvestructure simplicityVSAvoidalignment reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Guide members are provided that extend below the frame to perform the alignment action preliminarily before the gripping mechanism engages with the container, ensuring proper positioning is established in advance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Guide members act as intermediary elements between the frame and the container, facilitating proper alignment and engagement without requiring complex adjustment mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If cables are allowed to go slack during lifting operations, then energy consumption is reduced, but gripping reliability and safety are compromised

Engineering Contradiction:
Improveenergy consumptionVSAvoidgripping reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The cable tensioner provides continuous feedback on cable tension status and automatically adjusts cable length to maintain proper tension, ensuring reliable gripping while optimizing energy usage by preventing excessive tensioning

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The cable tensioner is configured to automatically regulate cable tension without external intervention, monitoring and adjusting cable length as needed to maintain optimal tension during lifting operations

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12577047B2Gripping device
Publication Date: 2026.03.17 OCADO INNOVATION LTD
  • US12577047B2 patent drawing
  • US12577047B2 patent drawing
  • US12577047B2 patent drawing

AI summary

A gripping device for being suspended from a load handling device for lifting and moving containers stacked in stacks in a grid storage structure including a plurality of tracks arranged in a grid pattern above the stacks of containers. The gripping device including a frame having a top side and a bottom side. The frame has a substantially downwardly extending peripheral wall defining at least one opening through the top side and bottom side of the frame. A gripping mechanism is mounted to the peripheral wall and is configured to releasably grip a container from below the frame.