Modular Shipping Container Hydroponics for Urban Food Production

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Solution Overview

Problem

Traditional farming and urban agriculture methods are economically and environmentally unsustainable due to high costs, limited space, and inefficiencies in food production and distribution, while hydroponics systems are not easily transportable and require extensive training and infrastructure.

Innovation Solution

A modular container system equipped with a hydroponic growing system, including vertical racks, LED lighting, irrigation, climate control, and ventilation, along with a monitoring system for remote control and optimization of growing conditions, allowing for high-yield plant production with minimal training and space flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional farming methods are used, then large acreage can be utilized for production, but transportation costs and operational costs increase significantly

Engineering Contradiction:
Improvefood production volumeVSAvoidtransportation cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent transitions from horizontal ground-based farming to vertical three-dimensional container farming, enabling high-yield production in urban environments without requiring large acreage or long-distance transportation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The container system serves multiple functions: it provides controlled environment agriculture, modular deployment, and can be placed in various locations including urban areas, eliminating the need for separate transportation infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If greenhouses and rooftop greenhouses are built for urban agriculture, then local production is enabled, but structural costs and start-up costs become prohibitively expensive

Engineering Contradiction:
Improvelocal production capabilityVSAvoidstart-up cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent changes the structural parameters by using standardized shipping containers instead of custom-built greenhouses, dramatically reducing start-up costs while maintaining local production capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system divides urban agriculture into modular container units that can be independently deployed and scaled, making urban farming accessible to businesses of various sizes without requiring massive initial investment

Inventive Principle:
Principle #1Segmentation

3Productivity

If hydroponics systems are implemented in agricultural settings, then high-yield production is achieved, but the systems become difficult to transport and require extensive training

Engineering Contradiction:
Improveplant yieldVSAvoidtransportability and training requirement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The hydroponics system is segmented into modular container units with standardized components, making them easily transportable and deployable in various locations without requiring complex installation procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The container systems are designed to be self-contained with integrated climate control, irrigation, and monitoring systems that require minimal training to operate, enabling businesses without agricultural expertise to implement high-yield production

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high plant yields with reduced resource usage and operational costs, enabling efficient food production in any space with minimal training, and provides a scalable solution for sustainable food supply.

Implementation Method 1

a lighting system to provide artificial light for the plants

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a second set of tubing that delivers the nutrient solution from the section to each vertical rack in the section, drip emitters coupled to the end of the second set of tubing to control flow of the nutrient solution into each rack

Methodology Applied
Scientific EffectDrip irrigation:

Implementation Method 3

insulated shipping containers modified for high-yield plant production

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 4

a ventilation system for providing airflow to the plants in at least two directions

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11516978B2Insulated shipping containers modified for high-yield plant production capable in any environment
Publication Date: 2022.12.06 GROWCER CORP
  • US11516978B2 patent drawing
  • US11516978B2 patent drawing
  • US11516978B2 patent drawing

AI summary

A system and method for generating high-yield plant production is disclosed. The system includes a container, a growing station, and a monitoring system. The growing station includes vertical racks, a lighting system, an irrigation system, a climate control system, and a ventilation system. The monitoring system monitors all of the systems in the growing station, as well as the environment within the container, to provide real-time data and alerts to a user.