Container Refrigeration Impact Detection for Refrigerant Leak Diagnosis
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Solution Overview
Problem
Existing container refrigeration apparatuses do not have a mechanism to promptly diagnose abnormalities caused by strong impacts, such as those occurring during transportation, which can lead to refrigerant leakage or damage to the refrigeration system, resulting in delayed detection of issues.
Innovation Solution
A container refrigeration apparatus equipped with a refrigerant leakage detection unit, a GPS receiver or impact sensor, and a control unit that determines strong impacts and performs immediate abnormality diagnosis, including refrigerant leakage detection, and initiates a refrigerant discharge action to prevent accumulation and potential ignition.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If automatic self-diagnostic operation is performed periodically, then the container refrigeration apparatus can diagnose abnormalities in routine operation, but abnormalities caused by strong impact cannot be detected promptly
Solution Approach 1:
The impact sensor performs preliminary detection of strong impacts before abnormalities can occur or develop. When impact exceeding a threshold is detected, the system proactively triggers abnormality diagnosis routines, rather than waiting for periodic self-diagnosis or for symptoms to manifest. This preliminary action enables timely detection of impact events that may cause refrigerant leakage or component damage.
Solution Approach 2:
The system implements feedback by continuously monitoring impact sensor data and using this information to control subsequent diagnostic actions. When the impact sensor detects strong impact, feedback signals trigger the control unit to immediately perform abnormality diagnosis, creating a closed-loop system where detection results directly influence further diagnostic behavior. This feedback mechanism ensures prompt response to impact events.
2Reliability
If impact sensor and immediate abnormality diagnosis are added, then prompt detection of impact-related abnormalities is achieved, but device complexity increases
Solution Approach 1:
The control unit performs self-service by automatically initiating abnormality diagnosis routines when impact is detected, without requiring external intervention or complex additional hardware. The existing control unit leverages its own processing capabilities to monitor impact sensor data and trigger appropriate diagnostic sequences, allowing the system to serve its own diagnostic needs using already-present intelligence and control logic.
Solution Approach 2:
The control unit serves multiple functions: it controls the refrigeration cycle, monitors impact sensor data, initiates abnormality diagnosis, and coordinates sensor operations. By making the control unit multi-functional, the patent avoids adding separate dedicated control systems for impact monitoring, thereby reducing overall device complexity while achieving comprehensive diagnostic capability.
3Object-affected harmful factors
If refrigerant leakage detection is performed immediately after impact, then safety is improved, but energy consumption increases
Solution Approach 1:
Instead of continuous monitoring that would consume constant energy, the system uses periodic action triggered by impact events. The abnormality diagnosis, including refrigerant leakage detection, is performed periodically only when strong impact is detected by the impact sensor. This event-driven periodic operation significantly reduces energy consumption compared to continuous monitoring, while still ensuring safety when needed.
Solution Approach 2:
The system takes preliminary anti-action by detecting impact and proactively preventing potential safety hazards before they can develop. When impact is detected, the system immediately initiates refrigerant leakage detection to prevent undetected leakage from creating safety risks. This preliminary safety check counteracts the potential harmful effects of impact-induced leakage before they can manifest as serious safety issues.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables prompt recognition and addressing of refrigerant leakage and system abnormalities due to strong impacts, preventing damage and ensuring safe operation by immediately diagnosing and mitigating issues without relying on scheduled self-diagnostic operations.
Implementation Method 1
a refrigeration cycle unit (30) having a refrigerant circuit (40)
Implementation Method 2
The container refrigeration apparatus exchanges heat between a low-pressure refrigerant and inside air in an evaporator in the refrigerant circuit
Implementation Method 3
an impact sensor (75) configured to detect an acceleration
Data Source
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AI summary
A container refrigeration apparatus (10) includes a refrigeration cycle unit (30) having a refrigerant circuit (40), and a controller (80) configured to control an action of the refrigeration cycle unit (30) to adjust a temperature of inside air in a container (11) to a desired temperature. The controller (80) is configured to include an impact determination section (83) configured to determine whether or not a strong impact acted on the container (11), and an abnormality diagnosis section (84) configured to perform an abnormality diagnosis to diagnose whether or not at least one of the container (11) or the container refrigeration apparatus (10) has an abnormality when the impact determination section (83) determines that a strong impact acted on the container (11).