Container Jostling System for Automated Grasping

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Solution Overview

Problem

Current object processing systems face inefficiencies in handling objects of varying sizes and weights, often requiring human intervention to assist in presenting objects to programmable motion devices for grasping and processing.

Innovation Solution

A container jostling system that includes movable container contact elements, actuated by an actuator, to vertically and horizontally move containers on a conveyor, facilitating the repositioning of objects within the container to improve accessibility for programmable motion devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If objects are placed in containers for automated processing, then object processing capacity is improved, but objects may be positioned in ways that make them difficult for programmable motion devices to grasp

Engineering Contradiction:
Improveobject processing capacityVSAvoidgrasping accessibility
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system performs preliminary actions by jostling objects within the container before the programmable motion device attempts to grasp them. The contact elements move objects into more accessible positions in advance, ensuring that when the robot needs to grasp an object, it is already in a favorable position for grasping.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The contact elements serve as an intermediary between the container and the programmable motion device. Rather than the robot directly interacting with objects in potentially difficult-to-reach positions, the contact elements mediate by first repositioning objects into accessible locations, facilitating easier grasping.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If human workers manually present objects to programmable motion devices, then grasping efficiency is improved, but automation level decreases

Engineering Contradiction:
Improvegrasping efficiencyVSAvoidautomation level
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The system implements self-service by having objects present themselves to the programmable motion device through automated jostling. The contact elements automatically reposition objects without human intervention, allowing the robot to grasp objects efficiently while maintaining full automation. The system serves itself by preparing objects for grasping without human workers.

Inventive Principle:
Principle #25Self-service

3Device complexity

If objects of varying sizes and weights are processed through fixed sequence operations, then system simplicity is maintained, but processing efficiency decreases

Engineering Contradiction:
Improvesystem simplicityVSAvoidprocessing efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system introduces dynamics by allowing contact elements to move objects within the container rather than relying on fixed object positions. This dynamic repositioning capability enables the system to adapt to objects of varying sizes and weights, improving processing efficiency while maintaining relatively simple system architecture. The contact elements can dynamically adjust object positions based on what the programmable motion device needs to grasp next.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250019180A1Systems and methods for assisting in object grasping from containers in object processing systems
Publication Date: 2025.01.16 BERKSHIRE GREY OPERATING CO INC
  • US20250019180A1 patent drawing
  • US20250019180A1 patent drawing
  • US20250019180A1 patent drawing

AI summary

A container jostling system for jostling objects within a container is disclosed, where the container is positioned on a conveyor that includes a plurality of rollers that are mutually spaced from one another. The container jostling system includes at least one container contact element that is movable vertically between at least two rollers of the conveyor, and is movable horizontally in a direction that is substantially parallel with the at least two rollers.