Removable Container Side Panels With Spacer-Controlled Access

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Solution Overview

Problem

Existing container designs with removable side panels either require inconvenient sequential removal or costly individual locking, failing to provide flexible access modes that balance security and convenience.

Innovation Solution

A container with laterally projecting hooks and notches engaging vertical slots, allowing individual side panel removal or requiring prior removal of adjacent panels, using spacer inserts to alter access configurations, and a locking mechanism for security.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If each side panel is individually removable without requiring removal of other panels, then ease of access is improved, but manufacturing cost increases due to requiring individual locks for each panel

Engineering Contradiction:
Improveease of accessVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

A single lock mechanism is designed to secure multiple side panels simultaneously. The lock engages with locking surfaces on different panels through a unified structure, allowing one lock to perform the function of multiple individual locks, thereby reducing manufacturing cost while maintaining independent panel removal capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple locking functions are merged into a single lock assembly. The lock structure incorporates multiple engagement points that can simultaneously secure adjacent side panels, combining what would traditionally require separate locking mechanisms into one integrated component

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If side panels are secured by locking to vertical post members, then security is improved, but device complexity increases due to additional locking mechanisms

Engineering Contradiction:
ImprovesecurityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking function is extracted from complex mechanical lock assemblies and simplified to a single lock mechanism that engages with distributed locking surfaces on the panels. This reduces the overall complexity while maintaining security through the engagement of the lock with multiple panel surfaces

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The locking system transitions from requiring multiple independent locks to a single lock mechanism. The lock engages with multiple panels simultaneously by utilizing the spatial arrangement of locking surfaces, changing the parameter from number of locks to number of engagement points

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8631965B2Container with removable side panels
Publication Date: 2014.01.21 GRATE PALLET MADE IN USA LLC
  • US8631965B2 patent drawing
  • US8631965B2 patent drawing
  • US8631965B2 patent drawing

AI summary

A container having removable side panels and spacer inserts, the spacer inserts disposed within the gap between adjacent side panels, whereby said side panels are raised to remove them from the container and wherein the spacer inserts preclude removal of a lower side panel unless the adjacent upper side panel is raised sufficient distance to remove the spacer insert.