Storage Container Pivotable Support Structure for Variable Nesting Heights

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Solution Overview

Problem

Existing portable storage containers face challenges in efficiently stacking and nesting while minimizing contact between containers to prevent damage to goods, as current bail members do not provide sufficient support variations for different heights during stacking.

Innovation Solution

The storage container features a support system with pivotably connected projections of varying heights on each end wall, forming channels that allow for selective blocking and support of upper containers at different heights, enabling versatile stacking and nesting configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional bail members are used for stacking, then containers can be stacked, but they do not provide sufficient support variations for different heights and cannot securely support upper containers at multiple height levels

Engineering Contradiction:
Improvesupport height variationVSAvoidsupport system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support system is segmented into multiple discrete supports (first support, second support, third support) that can be independently positioned at different heights. Each support corresponds to a specific projection height, allowing selective activation to provide varied support levels for upper containers at different stacking heights.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supports are made pivotably connected to the end wall, allowing them to be dynamically positioned between a retracted position (for nesting) and multiple extended support positions. This dynamic capability enables the same support structure to serve multiple functions: nesting when retracted and providing height-specific support when extended.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If containers are stacked with minimal overlap to protect goods, then goods are protected from contact and damage, but the stacking stability and alignment become more difficult to maintain

Engineering Contradiction:
Improvegoods contact and damageVSAvoidstacking alignment
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The projections and corresponding channels act as intermediary elements that mediate between the upper and lower containers. The projections on the upper container align with the channels in the lower container, providing precise alignment guidance. The supports then block specific channels to provide targeted support at desired heights, maintaining stability while preserving minimal overlap for goods protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple supports are provided at different heights, then various stacking configurations are enabled, but the device complexity and number of components increase

Engineering Contradiction:
Improvestacking configuration optionsVSAvoidnumber of supports and channels
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each support structure serves multiple functions: when retracted, it allows nesting; when extended, it provides support at specific heights. The same set of supports can accommodate different stacking configurations (single-level, multi-level, offset stacking) by selectively activating different supports, making the system universally applicable to various storage scenarios without requiring separate mechanisms for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7823728B2Storage container with support structure for multiple levels of nesting
Publication Date: 2010.11.02 REHRIG PACIFIC CO INC
  • US7823728B2 patent drawing
  • US7823728B2 patent drawing
  • US7823728B2 patent drawing

AI summary

A storage container includes a base and a plurality of walls extending upwardly from the base. At least one of the walls includes a plurality of projections on its exterior at different heights. The interior of the wall includes a plurality of channels into which the projections of a like container would be slidably received when the empty containers are nested. A plurality of supports are pivotably connected to the container and can be selectably pivoted to block selected ones of the plurality of channels such that the projections are supported on the supports and do not enter the channels, thereby supporting the upper container at a selected height.