Containerized Power Plant with Integrated Transformer
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Solution Overview
Problem
Conventional modular generator systems require additional equipment and structures for direct connection to energy distribution systems, making installation difficult and time-consuming in remote or isolated areas.
Innovation Solution
A modular electric power plant housed within an ISO shipping container equipped with a high-voltage transformer system for direct connection to an energy distribution system, featuring a power generation unit, cooling unit, and distribution unit, which eliminates the need for auxiliary equipment and allows for easy installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional modular generator systems are used, then power generation capability is provided, but additional equipment and structures are required for connection to energy distribution systems, making installation difficult and time-consuming
Solution Approach 1:
The patent combines multiple previously separate components (generators, transformers, control systems, cooling systems, and distribution equipment) into a single integrated containerized module. This merging eliminates the need for additional external equipment and structures, allowing direct connection to energy distribution systems and significantly simplifying installation in remote locations.
Solution Approach 2:
The containerized module is designed as a universal power generation unit that can be directly connected to various energy distribution systems. The integrated design provides multi-functionality by combining power generation, voltage transformation, control, and distribution capabilities in one unit, making it adaptable to different installation scenarios without requiring site-specific customization of additional equipment.
2Productivity
If additional equipment such as step-up transformers and external cables are required, then connection to distribution systems is possible, but installation time and labor costs increase
Solution Approach 1:
The patent integrates step-up transformers, control systems, and distribution equipment directly within the containerized module, eliminating the need for separate external equipment installations. This reduces both the quantity of equipment required and the time needed for installation, as all components are pre-assembled and ready for immediate deployment.
3Ease of manufacture
If conventional generator modules are deployed, then power generation is achieved, but civil construction and additional structures are needed, increasing project complexity
Solution Approach 1:
The patent segments the entire power generation and distribution system into a single self-contained containerized unit. This segmentation eliminates the need for separate civil construction projects for foundations, structures, and equipment installations, as the modular unit is designed for rapid deployment without extensive infrastructure preparation.
Solution Approach 2:
By merging all necessary components (generators, transformers, control systems, cooling, and distribution equipment) into one integrated containerized module, the patent eliminates the need for separate civil construction and structural installations that would otherwise be required for conventional distributed equipment arrangements.
Data Source
AI summary
A modular electric power plant housed within a container equipped with a transformer for direct connection to an local power distribution system that can supply energy in remote areas is disclosed. The container provides noise control, and includes a set of units that are interconnected and are capable of generating medium-voltage electric power for supplying a local power distribution system. The units include generator units; a cooling unit; a distribution unit and transformer built-in to a tank for collecting spilled oil. The built-in tanks have double walls for collecting contaminated oil/water installed inside the container base, while air inlets for aiding cooling and at least one pair of fans are provided in the cooling unit compartment. The generator units are powered by gas, diesel, or biodiesel automotive engines. Each generator is connected to an exhaust pipe for gases that is installed on the container upper wall.