Container Rack With Recessed Support For Specimen Analysis

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Solution Overview

Problem

Existing container racks for specimen analysis devices suffer from instability and increased cost due to complex structures and high dimensional accuracy requirements, leading to shaking and displacement issues during specimen analysis.

Innovation Solution

A container rack design featuring a holding portion with multiple holes for container heads and a leg portion that supports the containers from below, allowing for stable installation and restriction of movement within the specimen analysis device, reducing the need for precise dimensioning and simplifying the structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a support portion is added to support the bottom of the container, then the stability of the container is improved, but the number of parts increases and the structure becomes complicated

Engineering Contradiction:
Improvecontainer stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the support function into the existing holding plate structure by forming a recessed portion that integrates both container holding and support functions. The holding plate simultaneously holds the container head portion and supports the body portion through the recessed structure, eliminating the need for separate support portions and reducing overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The recessed portion of the holding plate creates a nested structure where the container body portion is received within the recessed area. This nesting approach allows the holding plate to provide support from within the existing structure rather than adding external support elements, maintaining compactness while improving stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Manufacturing precision

If the support portion determines the height of the container, then the positioning accuracy is improved, but the manufacturing cost increases due to high dimensional accuracy requirements

Engineering Contradiction:
Improvecontainer positioning accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The container rack is designed with pre-formed recessed portions and protruding portions that automatically guide container placement. The protruding portion of the container fits into the recessed portion, preliminarily establishing the correct position and height before the container is fully installed, thereby achieving accurate positioning without requiring high-precision manufacturing of all components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The recessed portion acts as an intermediary structure that mediates between the holding plate and the container body. It provides a tolerance-absorbing interface that ensures proper container positioning and support height without requiring the holding plate itself to be manufactured with high dimensional accuracy, thus reducing manufacturing costs.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the container rack structure is simplified, then the manufacturing cost is reduced, but the container may shake or displace in the specimen analysis device

Engineering Contradiction:
Improvemanufacturing costVSAvoidcontainer positioning reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Instead of adding support structures from below the holding plate, the invention inverts the support approach by creating a recessed portion in the holding plate that supports the container body from within the holding plate's structure. This inverted support method maintains structural simplicity while effectively preventing container shaking and displacement through the recessed-protruding fit mechanism.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11726028B2Container rack, specimen analysis device, and specimen analysis method
Publication Date: 2023.08.15 SYSMEX CORP
  • US11726028B2 patent drawing
  • US11726028B2 patent drawing
  • US11726028B2 patent drawing

AI summary

Disclosed is a container rack configured to hold a plurality of containers, the container rack configured to be installed in a rack installation portion of a specimen analysis device, the container rack comprising: a holding portion including a plurality of holding holes through which body portions of the containers pass and which hold head portions of the containers; and a leg portion configured to support the holding portion, the leg portion provided from the holding portion to below the containers held in the holding holes, wherein the leg portion is configured such that the containers in the holding holes are exposed in a bottom view, and wherein the container rack is configured such that when the container rack is installed in the rack installation portion of the specimen analysis device, movement of the containers held in the holding holes is restricted by the rack installation portion.