Container refrigeration apparatus

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Solution Overview

Problem

Existing container refrigeration apparatuses face challenges in withstanding external forces and preventing torsional deformation due to their design, which often relies on fiber-reinforced plastics and separate side plate extension parts that do not provide sufficient strength.

Innovation Solution

The design incorporates column members and continuous side plates on both the external and internal casings, which are fixed together to enhance strength and reduce torsional deformation, using metal materials for the casings and resin intermediate members to prevent heat transfer and distribute loads effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If separate side plate extension parts are used in the casing design, then manufacturing ease is improved, but the strength and torsional resistance of the casing deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidstrength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent merges the side plates and side plate extension parts into a single integrated continuous side plate structure. This continuous side plate extends from the upper end to the lower end of the casing, eliminating the need for separate extension parts and providing enhanced torsional resistance and strength while maintaining manufacturing feasibility through integrated forming processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs composite material construction for the casing, using fiber-reinforced plastics that combine multiple materials to achieve both high strength and torsional resistance. This composite approach allows the casing to withstand external forces while maintaining ease of manufacture through molded construction.

Inventive Principle:
Principle #40Composite materials

2Strength

If metal materials are used for casings to increase strength, then strength against external forces is improved, but thermal insulation performance deteriorates

Engineering Contradiction:
ImprovestrengthVSAvoidthermal insulation
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent uses fiber-reinforced plastic composite materials for the casing construction. These composite materials provide high strength and rigidity to withstand external forces during container handling and transportation, while simultaneously offering thermal insulation properties to maintain refrigeration efficiency, thus resolving the contradiction between strength and thermal insulation.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If continuous side plates are used from upper end to lower end, then torsional deformation is reduced, but device complexity increases

Engineering Contradiction:
Improvetorsional deformationVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the side plates and side plate extension parts into a single continuous side plate structure that extends from the upper end to the lower end of the casing. This integration provides enhanced torsional resistance and structural stability while avoiding the complexity of assembling multiple separate parts, as the continuous structure can be manufactured as a single integrated component.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the strength of the casing against external forces, reduces torsional deformation, and maintains thermal insulation while being cost-effective by using metal materials and resin intermediate members with low thermal conductivity.

Implementation Method 1

resin intermediate members to prevent heat transfer and distribute loads effectively

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11668509B2Container refrigeration apparatus
Publication Date: 2023.06.06 DAIKIN INDUSTRIES LTD
  • US11668509B2 patent drawing
  • US11668509B2 patent drawing
  • US11668509B2 patent drawing

AI summary

Left and right edge portions of an external casing of a container refrigeration apparatus each include a column member that is continuous from the upper end to the lower end of a casing. Left and right edge portions of an internal casing each include a side plate that is continuous from the upper end to the lower end of the casing. The column members of the external casing and the associated side plates of the internal casing are fixed together, thereby increasing the strength of the casing including the external casing and the internal casing.